UREA TANK INSTALLATION

PROCEDURE


  1. INSTALL NO. 2 UREA TANK BRACKET


    1. Install the No. 2 urea tank bracket to the urea tank sub-assembly with the bolt.

      Torque:
      14 N*m  { 146 kgf*cm, 11 ft.*lbf }

  2. INSTALL NO. 1 UREA TANK BRACKET


    1. Install the No. 1 urea tank bracket to the urea tank sub-assembly with the bolt.

      Torque:
      14 N*m  { 146 kgf*cm, 11 ft.*lbf }

  3. INSTALL UREA PUMP

    Click here

  4. INSTALL UREA TUBE WITH HEATER ASSEMBLY

    Click here

  5. INSTALL UREA TANK FILLER TUBE SUB-ASSEMBLY

    Note

    Check for dirt or mud on the urea tank sub-assembly and around the urea tank filler tube connector before connection. Clean if necessary.


    1. Attach the clamp and install the urea tank filler tube sub-assembly to the urea tank sub-assembly.

      Tech Tips

      If there is any solidified urea solution (white solids) on the connection areas of the urea tank filler tube sub-assembly and urea tank sub-assembly, clean the solids off with water. Otherwise, they may prevent the O-ring from sealing properly.


      1. Wash the connection area of the urea tank filler tube connector with water to remove all solidified urea solution (white solids).

      2. Wipe off the connection area of the urea tank sub-assembly with water to remove all solidified urea solution (white solids).

      3. A01XLL7E01
        Text in Illustration
        *a Retainer
        B001CHY Push
        B001DEF Push Down

        Align the axis of the connector with the axis of the urea tank sub-assembly. Push the urea tank filler tube connector into the urea tank sub-assembly until the urea tank filler tube connector makes a "click" sound.

      4. Push down the retainer.

      5. After connecting the urea tank sub-assembly and the urea tank filler tube connector, check that the urea tank sub-assembly and urea tank filler tube connector are securely connected by trying to pull them apart.

  6. INSTALL UREA TANK BREATHER TUBE SUB-ASSEMBLY

    Note

    Check for dirt or mud on the urea tank sub-assembly and around the urea tank breather tube connector before connection. Clean if necessary.


    1. Attach the clamp and install the urea tank breather tube sub-assembly to the urea tank sub-assembly.

      Tech Tips

      If there is any solidified urea solution (white solids) on the connection areas of the urea tank breather tube sub-assembly and urea tank sub-assembly, clean the solids off with water. Otherwise, they may prevent the O-ring from sealing properly.


      1. Wash the connection area of the urea tank breather tube connector with water to remove all solidified urea solution (white solids).

      2. Wipe off the connection area of the urea tank sub-assembly with water to remove all solidified urea solution (white solids).

      3. A01XIBNE01
        Text in Illustration
        *a Retainer
        B001CHY Push
        B001DEF Push Down

        Align the axis of the connector with the axis of the urea tank sub-assembly. Push the urea tank breather tube connector into the urea tank sub-assembly until the urea tank breather tube connector makes a "click" sound.

      4. Push down the retainer.

      5. After connecting the urea tank sub-assembly and the urea tank breather tube connector, check that the urea tank sub-assembly and urea tank breather tube connector are securely connected by trying to pull them apart.

  7. INSTALL UREA TANK SUB-ASSEMBLY


    1. Install the urea tank sub-assembly to the frame LH with the 2 bolts.

      Torque:
      14 N*m  { 146 kgf*cm, 11 ft.*lbf }

  8. CONNECT UREA TANK FILLER TUBE SUB-ASSEMBLY

    Note

    Check for dirt or mud on the urea tank filler pipe assembly and around the urea tank breather tube connector before connection. Clean if necessary.


    1. Connect the urea tank breather tube sub-assembly to the urea tank filler pipe assembly.

      Tech Tips

      If there is any solidified urea solution (white solids) on the connection areas of the urea tank filler tube sub-assembly and urea tank filler pipe assembly, clean the solids off with water. Otherwise, they may prevent the O-ring from sealing properly.


      1. Wash the connection area of the urea tank filler tube connector with water to remove all solidified urea solution (white solids).

      2. Wipe off the connection area of the urea tank filler pipe assembly with water to remove all solidified urea solution (white solids).

      3. A01XLAHE01
        Text in Illustration
        *a Retainer
        B001CHY Push
        B001DEF Push Down

        Align the axis of the connector with the axis of the urea tank filler pipe. Push the urea tank filler tube connector into the urea tank filler pipe assembly until the urea tank filler tube connector makes a "click" sound.

      4. Push down the retainer.

      5. After connecting the urea tank filler pipe assembly and the urea tank filler tube connector, check that the urea tank filler pipe assembly and urea tank filler tube connector are securely connected by trying to pull them apart.

  9. CONNECT UREA TANK BREATHER TUBE SUB-ASSEMBLY

    Note

    Check for dirt or mud on the urea tank filler pipe assembly and around the urea tank breather tube connector before connection. Clean if necessary.


    1. Connect the urea tank breather tube sub-assembly to the urea tank filler pipe assembly.

      Tech Tips

      If there is any solidified urea solution (white solids) on the connection areas of the urea tank breather tube sub-assembly and urea tank filler pipe assembly, clean the solids off with water. Otherwise, they may prevent the O-ring from sealing properly.


      1. Wash the connection area of the urea tank breather tube connector with water to remove all solidified urea solution (white solids).

      2. Wipe off the connection area of the urea tank filler pipe assembly with water to remove all solidified urea solution (white solids).

      3. A01XH4BE01
        Text in Illustration
        *a Retainer
        B001CHY Push
        B001DEF Push Down

        Align the axis of the connector with the axis of the urea tank filler pipe assembly. Push the urea tank breather tube connector into the urea tank filler pipe assembly until the urea tank breather tube connector makes a "click" sound.

      4. Push down the retainer.

      5. After connecting the urea tank filler pipe assembly and the urea tank breather tube connector, check that the urea tank filler pipe assembly and urea tank breather tube connector are securely connected by trying to pull them apart.

  10. CONNECT UREA TUBE WITH HEATER ASSEMBLY


    1. Attach the 4 clamps and connect the urea tube with heater assembly to the frame crossmember and urea tank sub-assembly.

    2. Connect the urea tube with heater assembly to the urea injector set Click here.

  11. CONNECT NO. 3 FRAME WIRE


    1. A01XD3C

      Connect the connector to the urea pump as shown in the illustration.

    2. Attach the clamp to the urea pump.

    3. Connect the connector to the urea tube with heater assembly.

  12. INSTALL NO. 1 FRONT FENDER APRON TO FRAME SEAL LH


    1. Install the No. 1 front fender apron to frame seal LH to the body with the 5 clips.

  13. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY (for Automatic Transmission)

    Click here

  14. REMOVE MANUAL TRANSMISSION UNIT ASSEMBLY (for Manual Transmission)

    Click here