CAUTION / NOTICE / HINT
Note
When replacing the injectors (including shuffling the injectors between the cylinders), common rail or cylinder head, it is necessary to replace the injection pipes with new ones.
When replacing the fuel supply pump, common rail, cylinder block, cylinder head, cylinder head gasket or timing gear case, it is necessary to replace the fuel inlet pipe with a new one.
PROCEDURE
INSTALL NO. 2 EGR VALVE ASSEMBLY
INSTALL EGR COOLER WITH PIPE
TEMPORARILY INSTALL ELECTRIC EGR CONTROL VALVE ASSEMBLY
TIGHTEN ELECTRIC EGR CONTROL VALVE ASSEMBLY
INSTALL AIR CONNECTOR STAY
INSTALL ELECTRIC VACUUM REGULATING VALVE ASSEMBLY
INSTALL EGR VALVE BRACKET
CONNECT ENGINE WIRE (for LHD)
CONNECT ENGINE WIRE (for RHD)
INSTALL INJECTION PIPE
CONNECT NO. 4 WATER BY-PASS HOSE
CONNECT NO. 3 WATER BY-PASS HOSE
INSTALL DIESEL THROTTLE BODY ASSEMBLY
Install the diesel throttle body Click here.
INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
Install the cowl top ventilator louver Click here.
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Note
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
ADD ENGINE COOLANT
INSPECT FOR COOLANT LEAK
BLEED AIR FROM FUEL SYSTEM
INSPECT FOR FUEL LEAK
INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
INSTALL FRONT BUMPER LOWER COVER