EGR COOLER REMOVAL

CAUTION / NOTICE / HINT

Note

When replacing the injectors (including shuffling the injectors between the cylinders), common rail or cylinder head, it is necessary to replace the injection pipes with new ones.
When replacing the fuel supply pump, common rail, cylinder block, cylinder head, cylinder head gasket or timing gear case, it is necessary to replace the fuel inlet pipe with a new one.

PROCEDURE

DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
Note
- After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.
- When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
REMOVE FRONT BUMPER LOWER COVER

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REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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DRAIN ENGINE COOLANT

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REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
1. Remove the cowl top ventilator louver Click here.
REMOVE DIESEL THROTTLE BODY ASSEMBLY
1. Remove the diesel throttle body Click here.
DISCONNECT NO. 3 WATER BY-PASS HOSE

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DISCONNECT NO. 4 WATER BY-PASS HOSE

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REMOVE INJECTION PIPE

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REMOVE AIR CONNECTOR STAY

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DISCONNECT ENGINE WIRE (for LHD)

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DISCONNECT ENGINE WIRE (for RHD)

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REMOVE EGR VALVE BRACKET

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REMOVE ELECTRIC VACUUM REGULATING VALVE ASSEMBLY

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REMOVE NO. 2 INTAKE AIR CONNECTOR

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REMOVE INTAKE AIR CONNECTOR

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REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY WITH NO. 2 EGR VALVE AND EGR COOLER

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REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY

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REMOVE EGR VALVE ADAPTER

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REMOVE NO. 2 EGR VALVE ASSEMBLY

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REMOVE EGR COOLER