FUEL PUMP(for 5 Door) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips

Perform "Inspection After Repairs" after replacing the fuel pump Click here.

PROCEDURE


  1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY


    1. Apply a light coat of gasoline or grease to a new gasket and install the gasket to the fuel tank sub-assembly.

    2. B001CZ8E10
      Text in Illustration
      *a Protrusion
      *b Groove

      Align the protrusion of the fuel suction with pump and gauge tube assembly with the groove of the fuel tank sub-assembly.

      Note

      Be careful not to bend the arm of the fuel sender gauge assembly.

    3. Install the fuel suction with pump and gauge tube assembly to the fuel tank sub-assembly.

    4. Put a new fuel pump gauge retainer on the fuel tank sub-assembly. While holding the fuel suction with pump and gauge tube assembly, tighten the retainer one complete turn by hand.

      Tech Tips

      Make sure the start marks on the fuel pump gauge retainer and fuel tank sub-assembly are aligned and then tighten the fuel pump gauge retainer.

      B001FLXE08
    5. B001DJLE01
      Text in Illustration
      *a Start Mark (Fuel Tank Sub-assembly Side)
      *b Start Mark (Fuel Pump Gauge Retainer Side)

      Set SST on the fuel pump gauge retainer.

      SST
      09808-14030   ( 09808-01030, 09808-01040 )

      Tech Tips


      • Hold the fuel suction with pump and gauge tube assembly upright by hand to ensure that the fuel suction tube gasket in not moved out of position.

      • Engage the claws of SST securely with the fuel pump gauge retainer holes to secure SST.

      • Install SST while pressing the claws of SST against the fuel pump gauge retainer (toward the center of SST).

    6. B001CGGE08
      Text in Illustration
      *a Fuel Tank Sub-assembly Side Mark
      *b Fuel Pump Gauge Retainer Side Mark

      Using SST, tighten the fuel pump gauge retainer until the mark on the fuel pump gauge retainer is within range A on the fuel tank sub-assembly as shown in the illustration.

      SST
      09808-14030   ( 09808-01010 )

      Tech Tips

      Fit the tips of SST onto the ribs of the fuel pump gauge retainer.

  2. INSTALL FUEL TANK SUB-ASSEMBLY

    Click here