FUEL SUB TANK REMOVAL

PROCEDURE


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE NO. 2 FUEL TANK PROTECTOR


    1. B001DGA

      Remove the 5 bolts and No. 2 fuel tank protector.

  3. DISCONNECT FUEL HOSE


    1. B001DIW

      Slide the 5 clamps and disconnect the fuel evaporation hose, fuel breather hose and 3 fuel hoses from the fuel tank vent tube sub-assembly.

  4. DISCONNECT FUEL TANK TO FILLER PIPE HOSE


    1. B001FWH

      Loosen the clamp and disconnect the fuel tank to filler pipe hose from the filler pipe.

  5. DISCONNECT FUEL TANK BREATHER HOSE


    1. B001FFA

      Loosen the clamp and disconnect the fuel tank breather hose from the filler pipe.

  6. REMOVE FUEL SUB TANK SUB-ASSEMBLY


    1. B001GUJ

      Disconnect the fuel sender gauge connector.

    2. Set a transmission jack underneath the fuel sub tank sub-assembly.

    3. B001EGQ

      Remove the 4 bolts and disconnect the 2 fuel tank bands.

    4. Remove the fuel sub tank sub-assembly.

  7. REMOVE FUEL TANK VENT TUBE ASSEMBLY


    1. B001FW6

      Detach the wire harness clamp.

    2. Remove the 8 screws and fuel tank vent tube assembly.

      Note

      Be careful not to bend the arm of the fuel sender gauge assembly.

    3. Remove the gasket from the fuel tank vent tube assembly.

  8. REMOVE FUEL TANK TO FILLER PIPE HOSE


    1. B001D6A

      Loosen the clamp and remove the fuel tank to filler pipe hose from the fuel sub tank sub-assembly.

  9. REMOVE FUEL TANK BREATHER HOSE


    1. B001FU1

      Loosen the clamp and remove the fuel tank breather hose from the fuel sub tank sub-assembly.