FUEL FILTER(for Cylinder Block Side) REPLACEMENT

CAUTION / NOTICE / HINT

Note

Clean the fuel filter assembly and remove dirt completely.

PROCEDURE


  1. REMOVE VACUUM SWITCHING VALVE SUB-ASSEMBLY (for Engine Mounting)

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  2. REMOVE FUEL FILTER CAP WITH ELEMENT


    1. A01XKCA

      Disconnect the crankshaft position sensor connector and remove the bolt.

    2. Detach the 2 clamps and disconnect the engine wire.

    3. A01XIDQ

      Remove the union bolt and gasket, disconnect the No. 4 fuel pipe sub-assembly from the fuel filter assembly.

    4. A01XCCN

      Remove the 2 fuel pipe clamps from the No. 3 fuel pipe and fuel filter assembly.

      Note

      Do not scratch or dent the installation surface of the No. 4 fuel pipe sub-assembly.

    5. A01XDC4

      Remove the union bolt and gasket, disconnect the No. 3 fuel pipe from the fuel filter assembly.

    6. A01XKO9

      Loosen the 4 screws.

    7. A01XGLG

      Remove the 2 nuts and disconnect the fuel filter assembly.

    8. A01XKO9

      Remove the 4 screws and fuel filter cap with element from the fuel filter assembly.

      Tech Tips

      Use a container to catch the draining diesel fuel.

    9. A01XKE5

      Remove the O-ring from the fuel filter assembly.

  3. INSTALL FUEL FILTER CAP WITH ELEMENT


    1. Apply a light coat of diesel fuel to a new O-ring.

    2. Install the O-ring to the fuel filter assembly.

    3. Temporarily install a new fuel filter element with cap to the fuel filter assembly with the 4 screws.

    4. A01XLD5E01

      Tighten the 4 screws in the order shown in the illustration.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Check the torque of screw 1 after tightening screw 4.

    5. Connect the fuel filter assembly with the 2 nuts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    6. Install the No. 3 fuel pipe and a new gasket to the fuel filter assembly with the union bolt.

      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }
    7. B001FQ8E04
      Text in Illustration
      *a Paint Mark
      *b 0 to 2 mm (0 to 0.0787 in.)

      Install the 2 fuel pipe clamps to the fuel filter assembly and No. 3 fuel pipe.

      Note

      Be careful that the fuel pipe clamp and No. 4 fuel pipe sub-assembly do not interfere with each other.

      Tech Tips

      Make sure the fuel pipe clamp is oriented as shown in the illustration.

    8. Install the No. 4 fuel pipe sub-assembly and a new gasket to the fuel filter assembly with the union bolt.

      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }

    9. Connect the crankshaft position sensor connector.

    10. Attach the 2 clamps and connect the engine wire with the bolt.

      Torque:
      13 N*m  { 131 kgf*cm, 9 ft.*lbf }

  4. INSTALL VACUUM SWITCHING VALVE SUB-ASSEMBLY (for Engine Mounting)

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  5. BLEED AIR FROM FUEL SYSTEM

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  6. INSPECT FOR FUEL LEAK

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