OIL PUMP INSTALLATION

PROCEDURE


  1. INSTALL ENGINE WATER PUMP ASSEMBLY


    1. Install a new gasket and the engine water pump assembly with the 8 bolts.

      Torque:
      8.9 N*m  { 91 kgf*cm, 79 in.*lbf }

  2. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY


    1. Install 3 new O-rings to the timing chain cover sub-assembly.

    2. Clean and degrease the contact surfaces of the timing chain cover sub-assembly, cylinder head sub-assembly and cylinder block.

    3. Apply seal packing as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      A01XFB2E04
      Text in Illustration
      *1 Cylinder Head Sub-assembly *2 Cylinder Block
      *a 2.0 mm (0.0787 in.) *b 2.5 mm (0.0984 in.)
      *c 5.0 mm (0.197 in.) *d 6.0 mm (0.236 in.)
      *e 7.0 mm (0.276 in.) *f 8.0 mm (0.315 in.) or more
      *g 20 mm (0.787 in.) *h 54 mm (2.13 in.)
      *i 56.5 mm (2.22 in.) *j 58 mm (2.28 in.)
      *k 2.5 to 4.0 mm (0.0984 to 0.157 in.) *l 2.0 to 3.0 mm (0.0787 to 0.118 in.)
      *m 9.0 to 13 mm (0.354 to 0.512 in.) *n 10 to 14 mm (0.394 to 0.551 in.)
      *o 12 to 16 mm (0.472 to 0.630 in.) *p Seal Packing

      Note


      • Remove any oil from the contact surface.

      • When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.

      • Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.

      • Do not start the engine for at least 4 hours after the installation.

    4. A01XFUH

      Align the width of the joint portion of the oil pump drive rotor and the crankshaft timing gear, and then install the timing chain cover sub-assembly.

    5. Temporarily install the timing chain cover sub-assembly with the 16 bolts and nut.

      A01XLC0E04
      Text in Illustration
      *a Types of nut and bolt *b Tightening Order
      B001CHY Bolt B001DEF Nut
      Torque:
      for bolt A
      57 N*m  { 581 kgf*cm, 42 ft.*lbf }
      for bolt B and nut
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }
      for bolt C
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      for bolt D
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
      Bolt Length
      Item Length Thread Diameter
      Bolt A 75 mm (2.95 in.) 10 mm (0.394 in.)
      Bolt B 75 mm (2.95 in.) 8.0 mm (0.315 in.)
      Bolt C 40 mm (1.57 in.) 8.0 mm (0.315 in.)
      Bolt D 90 mm (3.54 in.) 8.0 mm (0.315 in.)

      Note


      • Make sure that there is no oil on the threads of bolts.

      • Check the bolts and bolt holes, and clean and degrease them.

    6. A01XGSH

      Remove the seal packing from the 2 bolt holes for the No. 1 compressor mounting bracket.

      Note

      Do not use any cleaners to remove the seal packing.

  3. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01XIYWE03

      Temporarily install the V-ribbed belt tensioner assembly with the 2 bolts.

      Tech Tips

      Make sure that the V-ribbed belt tensioner assembly is in contact with the timing chain cover sub-assembly.

    2. Install the V-ribbed belt tensioner assembly by tightening the 2 bolts in the order shown in the illustration.

      Torque:
      for bolt 1
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }
      for bolt 2
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }

  4. INSTALL OIL PAN SUB-ASSEMBLY


    1. Install a new gasket to the oil strainer sub-assembly.

    2. Clean and degrease the contact surfaces of the oil pan sub-assembly and cylinder block sub-assembly.

    3. A01XL8QE05
      Text in Illustration
      *a 8.0 mm (0.315 in.)
      *b 6.5 mm (0.256 in.)
      *c Seal Packing

      Apply seal packing as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Standard seal diameter
      2.0 to 3.0 mm (0.0787 to 0.118 in.)

      Note


      • Remove any oil from the contact surface.

      • Install the oil pan sub-assembly within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.

      • Do not start the engine for at least 4 hours after the installation.

    4. Install a new gasket to the oil strainer sub-assembly.

    5. A01XFB5E07

      Temporarily install the oil pan sub-assembly with the 16 bolts and 2 nuts.

      Bolt Length
      Item Length
      Bolt A 20 mm (0.787 in.)
      Bolt B 40 mm (1.57 in.)
      Text in Illustration
      B001CHY Bolt A
      B001DEF Bolt B
      B001HIB Nut

    6. Uniformly tighten the 16 bolts and 2 nuts in the order shown in the illustration.

      Torque:
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }

  5. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY


    1. Clean and degrease the contact surfaces of the oil pan sub-assembly and No. 2 oil pan sub-assembly.

    2. A01XM75E10
      Text in Illustration
      *a Seal Packing

      Apply seal packing in a continuous line as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal packing diameter
      3.0 to 4.0 mm (0.118 to 0.157 in.)

      Note


      • Remove any oil from the contact surface.

      • Install the No. 2 oil pan sub-assembly within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.

      • Do not start the engine for at least 4 hours after the installation.

    3. A01XFY4E04

      Temporarily install the No. 2 oil pan sub-assembly with the 16 bolts and 2 adjusting screws, 2 nuts.

      Text in Illustration
      B001CHY Bolt
      B001DEF Nut
      B001HIB Adjusting Screw

    4. Uniformly tighten the 16 bolts and 2 adjusting screws, 2 nuts in the order shown in the illustration.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    5. Install a new gasket and the oil pan drain plug.

      Torque:
      38 N*m  { 382 kgf*cm, 28 ft.*lbf }

  6. INSTALL OIL PAN COVER SILENCER


    1. Install the oil pan cover silencer with the 2 No. 1 oil pan plugs.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  7. INSTALL TIMING CHAIN COVER OIL SEAL

    Click here

  8. INSTALL CRANKSHAFT PULLEY

    Click here

  9. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY


    1. Clean and degrease the contact surfaces of the cylinder head cover sub-assembly, timing chain cover sub-assembly and cylinder head sub-assembly.

    2. A01XKUA

      Apply seal packing as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal packing diameter
      4.0 mm (0.157 in.)
      Text in Illustration
      B001CHY Seal Packing

      Note


      • Install the cylinder head cover sub-assembly within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.

      • Do not add the engine oil for at least 4 hours after the installation.

      • Do not start the engine for at least 4 hours after the installation.

    3. Install a new No. 1 camshaft bearing cap oil hole gasket to the cylinder head cover spacer.

    4. Install a new gasket to the cylinder head cover sub-assembly.

    5. A01XF6VE01
      Text in Illustration
      *1 Plate Washer and Seal Washer
      B001CHY Seal Packing
      B001DEF Nut

      Install the cylinder head cover sub-assembly, 2 plate washers and 2 seal washers with the 21 bolts and 2 nuts, and tighten the 21 bolts and 2 nuts in the sequence shown in the illustration.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

      Note

      Make sure that the metal face of the seal washer is facing upward.

    6. Connect the PCV hose to the PCV valve sub-assembly and slide the clip to secure the hose.

  10. INSTALL NO. 1 WATER BY-PASS PIPE


    1. Install a new gasket and the No. 1 water by-pass pipe with the 2 nuts and bolt.

      Torque:
      18 N*m  { 178 kgf*cm, 13 ft.*lbf }

    2. w/ Engine Oil Cooler:

      Connect the No. 6 water by-pass hose to the No. 1 water by-pass pipe and slide the clip to secure the hose.

  11. INSTALL CRANKSHAFT POSITION SENSOR

    Click here

  12. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Exhaust Side)

    Click here

  13. INSTALL CAMSHAFT POSITION SENSOR (for Exhaust Side)

    Click here

  14. INSTALL CAMSHAFT POSITION SENSOR (for Intake Side)

    Click here

  15. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY


    1. Install the spacer and No. 1 idler pulley sub-assembly with the bolt.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  16. INSTALL THERMOSTAT

    Click here

  17. INSTALL WATER INLET

    Click here

  18. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET

    Click here

  19. INSTALL GENERATOR ASSEMBLY

    Click here

  20. INSTALL INTAKE MANIFOLD

    Click here

  21. INSTALL IGNITION COIL ASSEMBLY

    Click here

  22. INSTALL ENGINE ASSEMBLY

    Click here