REAR DOOR WINDOW FRAME MOULDING INSTALLATION

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.


  1. INSTALL REAR DOOR REAR WINDOW FRAME MOULDING


    1. A01I4LC

      Using an air riveter or hand riveter with a nose piece, install the rear door rear window frame moulding with 4 new rivets.

      Tech Tips

      If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

      Note


      • A01I5OXE10

        Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

        Text in Illustration
        *a Riveter
        *b Mandrel
        *c Incorrect
      • A01I59RE11

        Confirm that the rivets are seated properly against the moulding.

        Text in Illustration
        *a Riveter
        *b Incorrect

      • Do not tilt the riveter when installing the rivet to the moulding.

      • Do not leave any space between the rivet head and moulding.

      • A01I4UYE13

        Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

        Text in Illustration
        *a Riveter
        *b Incorrect

  2. INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING


    1. A01I48L

      Engage the guide of the rear door upper window frame moulding to the door frame.

    2. Using an air riveter or hand riveter with a nose piece, install the rear door upper window frame moulding with 4 new rivets.

      Tech Tips

      If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

      Note


      • A01I5OXE10

        Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

        Text in Illustration
        *a Riveter
        *b Mandrel
        *c Incorrect
      • A01I59RE11

        Confirm that the rivets are seated properly against the moulding.

        Text in Illustration
        *a Riveter
        *b Incorrect

      • Do not tilt the riveter when installing the rivet to the moulding.

      • Do not leave any space between the rivet head and moulding.

      • A01I4UYE13

        Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

        Text in Illustration
        *a Riveter
        *b Incorrect

  3. INSTALL REAR DOOR FRONT WINDOW FRAME MOULDING

    Tech Tips

    When installing a new rear door front window frame moulding, heat the vehicle body and rear door front window frame moulding using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Rear Door Front Window Frame Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or rear door front window frame moulding excessively.


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove any remaining double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Install a new rear door front window frame moulding.


      1. Using a heat light, heat the vehicle body and rear door front window frame moulding.

      2. Remove the release paper from the rear door front window frame moulding.

        Tech Tips

        After removing the release paper, keep the exposed adhesive free from foreign matter.

      3. A01I4GQE01
        Text in Illustration
        *a Caulking Sponge
        A01I3GM Double-sided Tape

        Engage the clip and guide, and attach the double-sided tape to install the rear door front window frame moulding.

  4. INSTALL REAR DOOR BELT MOULDING ASSEMBLY


    1. A01I4L6

      Engage the 6 claws to install the rear door belt moulding assembly as shown in the illustration.

  5. INSTALL REAR DOOR GLASS SUB-ASSEMBLY


    1. A01I4FX

      Slide the rear door glass sub-assembly to install it as shown in the illustration.

      Note

      Do not damage the rear door glass sub-assembly.

  6. INSTALL REAR DOOR QUARTER WINDOW GLASS


    1. Install the rear door quarter window glass to the rear door quarter window weatherstrip.

    2. A01I43Y

      Install the rear door quarter window glass together with the rear door quarter window weatherstrip as shown in the illustration.

  7. INSTALL REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY


    1. A01I4X3

      Install the rear door lower window frame sub-assembly with the screw and 2 bolts.

  8. INSTALL REAR DOOR GLASS RUN


    1. A01I3EG

      Install the rear door glass run.

  9. INSTALL REAR DOOR WEATHERSTRIP


    1. A01I2FH

      Engage the 20 clips to install the rear door weatherstrip.

  10. INSTALL REAR DOOR CHECK ASSEMBLY


    1. Apply MP grease to the sliding parts of the rear door check assembly.

    2. Clean the bolt hole on the vehicle body.

    3. Clean the bolt threads of the bolt.

    4. Apply adhesive to the threads of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    5. A01I4VR

      Install the rear door check assembly with the 2 nuts and bolt.

      Torque:
      Bolt
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }
      Nut
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  11. INSTALL REAR DOOR SERVICE HOLE COVER


    1. Apply new butyl tape to the rear door panel.

    2. A01I4TEE02
      Text in Illustration
      *a Reference Point

      Pass the rear door lock remote control cable assembly, rear door inside locking cable assembly and each connector through a new rear door service hole cover.

    3. Install the new rear door service hole cover according to the reference points on the rear door panel.

      Note

      Securely install the rear door service hole cover preventing wrinkles and air bubbles.

    4. Connect the connector.

  12. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP


    1. A01I3NI

      Install the rear door inner glass weatherstrip.

  13. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. A01I325

      Install the No. 1 door scuff plate clamp as shown in the illustration.

    2. A01I3DQE02
      Text in Illustration
      *1 Rear Door Inside Locking Cable Assembly
      *2 Rear Door Lock Remote Control Cable Assembly

      Connect the rear door lock remote control cable assembly and rear door inside locking cable assembly.

    3. A01I2ODE02
      Text in Illustration
      *a Reference Boss

      Engage the 4 claws and reference boss as shown in the illustration.

    4. A01I31I

      Engage the 8 clips to install the rear door trim board sub-assembly.

    5. Install the 3 screws.

    6. Remove protective tape.

  14. INSTALL REAR ARMREST ASSEMBLY


    1. A01I623

      Engage the 2 guides, 3 clips and 7 claws to install the rear armrest assembly.

  15. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. Connect the connector.

    2. A01I4L4

      Engage the 3 guides, 2 clips and 5 claws to install the rear power window regulator switch assembly with rear door armrest base panel.

  16. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. A01I5UH

      Engage the 3 claws to install the rear door inside handle bezel plug.

  17. CONNECT CABLE TO AUXILIARY BATTERY NEGATIVE TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  18. INSTALL LUGGAGE TRIM SERVICE HOLE COVER


    1. Engage the claw to connect the luggage trim service hole cover.

  19. INSPECT POWER WINDOW OPERATION

    Click here