BLOWER UNIT REASSEMBLY


  1. INSTALL BLOWER MOTOR WITH FAN SUB-ASSEMBLY


    1. A01I2QS

      Install the blower motor with fan sub-assembly with the 3 screws.

  2. INSTALL NO. 1 BLOWER DAMPER SERVO SUB-ASSEMBLY


    1. A01I3IQ

      Install the No. 1 blower damper servo sub-assembly with the 3 screws.

  3. INSTALL CLEAN AIR FILTER


    1. A01I5I4

      Install the clean air filter as shown in the illustration.

  4. INSTALL AIR FILTER COVER PLATE


    1. A01I64E

      Engage the 2 claws to install the air filter cover plate.

  5. INSTALL AIR DUCT SUB-ASSEMBLY


    1. A01I4XC

      Engage the 4 claws to install the air duct sub-assembly.

  6. INSTALL DRAIN COOLER HOSE


    1. A01I4WUE01
      Text in Illustration
      *1 Hose Notch
      *2 Blower Case Assembly Rib

      Install the drain cooler hose to the blower case assembly.

  7. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. A01I61Q

      Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

      Compressor oil
      ND-OIL 11 or equivalent
    2. A01I47S

      Install the No. 1 cooler evaporator sub-assembly to the blower assembly.

  8. INSTALL NO. 1 COOLER THERMISTOR


    1. A01I3J9E04
      Text in Illustration
      *a Fixed Part
      *b Sensor Part

      Install the No. 1 cooler thermistor as shown in the illustration.

      Part Length
      A 34.3 mm 1.35 in.
      B 20.9 mm 0.82 in.
      C 50 mm 1.96 in.

      Note


      • Be sure to insert the thermistor only once because reinserting it into the same position will not allow it to be firmly secured.

      • When reusing the evaporator, insert the thermistor one row next to the one that has been used previously (X in the illustration).

      • After inserting the thermistor, do not apply excessive force to the wire.

      • Directly insert the thermistor until the edge of plastic case "a" comes into contact with evaporator "b".

    2. Engage the 2 clamps.

  9. INSTALL COOLER EXPANSION VALVE


    1. A01I2B5

      Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }