CONDENSER REMOVAL


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work Click here.

  2. RECOVER REFRIGERANT FROM AIR CONDITIONING SYSTEM


    1. Turn the power switch on (READY).

    2. Turn the A/C switch on.

    3. Operate the cooler compressor under the conditions shown below:

      Item Condition
      Engine Speed Idling
      Operating Time 3 minutes or more
      A/C Switch Status ON
      Blower Switch Status HI
      Set Temperature MAX COOL

      This cause most of the compressor oil from the various components of the A/C system to collect in the A/C compressor.

      Tech Tips

      It is not necessary to operate the cooler compressor if the A/C does not operate because of compressor lock etc.

    4. Turn the power switch off.

    5. Recover the refrigerant from the air conditioning system using a refrigerant recovery unit.

      Tech Tips

      Use the refrigerant recover unit in accordance with the manufacturer's instruction manual.

  3. REMOVE LUGGAGE TRIM SERVICE HOLE COVER


    1. A01I3Q8

      Disengage the claw to remove the luggage trim service hole cover.

  4. DISCONNECT CABLE FROM AUXILIARY BATTERY NEGATIVE TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  5. REMOVE FRONT BUMPER ASSEMBLY

    Click here

  6. REMOVE FRONT BUMPER ENERGY ABSORBER


    1. A01I5GZ

      Disengage the 2 guides and remove the front bumper energy absorber.

  7. REMOVE NO. 2 FRONT BUMPER SUPPORT SPACER SUB-ASSEMBLY


    1. A01I2A2

      Disengage the clamp.

    2. A01I565

      Remove the 4 bolts.

    3. A01I3MP

      Disengage the guide and remove the No. 2 front bumper support spacer sub-assembly.

  8. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY


    1. A01I3MX

      Disengage each clamp.

    2. A01I5WI

      Remove the 6 bolts and front bumper reinforcement sub-assembly.

  9. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

    Click here

  10. REMOVE INLET AIR CLEANER ASSEMBLY


    1. A01I41G

      Remove the 2 bolts and inlet air cleaner assembly.

  11. REMOVE HOOD LOCK ASSEMBLY


    1. A01I5NGE01
      Text in Illustration
      *a Protective Tape

      Using a screwdriver, remove the hood lock nut cap.

      Tech Tips

      Tape the screwdriver tip before use.

    2. w/ Engine Hood Courtesy Switch:


      1. A01I28M

        Disconnect the connector.

    3. A01I4YPE01
      Text in Illustration
      *1 Hood Lock Bolt

      Remove the 2 bolts and hood lock bolt.

    4. A01I362

      Disconnect the hood lock control cable assembly and remove the hood lock assembly.

  12. REMOVE NO. 5 INVERTER BRACKET


    1. A01I3ST

      Remove the 2 bolts and No. 5 inverter bracket.

  13. REMOVE UPPER RADIATOR SUPPORT


    1. A01I4YB

      Disconnect the 2 connectors.

    2. A01I5OO

      Disconnect the hood lock control cable clamp and remove the 5 bolts and upper radiator support.

    3. Remove the 2 radiator support cushions.

  14. REMOVE RADIATOR SIDE DEFLECTOR RH


    1. A01I474

      Disengage the 3 claws and remove the radiator side deflector RH.

  15. REMOVE RADIATOR SIDE DEFLECTOR LH


    1. A01I4EK

      Disengage the 3 claws and guide, and remove the radiator side deflector LH.

  16. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. A01I2DT

      Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the cooler condenser assembly.

    2. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  17. DISCONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY


    1. A01I36A

      Remove the bolt and disconnect the air conditioner tube and accessory assembly from the cooler condenser assembly.

    2. Remove the O-ring from the air conditioner tube and accessory assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  18. REMOVE COOLER CONDENSER ASSEMBLY


    1. A01I393

      Remove the 4 bolts.

    2. A01I2ZS

      Pull the radiator assembly in the direction indicated by the arrow.

    3. A01I2P8

      Remove the 2 bolts.

    4. A01I4ZN

      Remove the cooler condenser assembly as shown in the illustration.