FRONT LOWER SUSPENSION ARM INSTALLATION


  1. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH (for LH Side)


    1. Install the front lower arm bushing stopper to the front lower No. 1 suspension arm sub-assembly LH.

    2. A01I38DE01

      Install the front lower No. 1 suspension arm sub-assembly LH to the front frame assembly with the 3 bolts and nut in the order shown in the illustration.

      Torque:
      Bolt 1, 2
      200 N*m  { 2039 kgf*cm, 148 ft.*lbf }
      Bolt 3
      135 N*m  { 1377 kgf*cm, 100 ft.*lbf }

      Note

      While keeping the nut from rotating, tighten the bolt.

    3. A01I3KVE01
      Text in Illustration
      *A Type A Nut
      *B Type B Nut
      *a 20 mm (0.787 in.)
      *b 22 mm (0.866 in.)
      A01I3Q9 Bolt
      A01I679 Nut

      Install the front lower No. 1 suspension arm sub-assembly LH to the front lower ball joint assembly with the bolt and 2 nuts.

      Torque:
      Type A Nut and Bolt
      75 N*m  { 765 kgf*cm, 55 ft.*lbf }
      Type B Nut and Bolt
      92 N*m  { 938 kgf*cm, 68 ft.*lbf }

      Note


      • The tightening torque for the bolt differs depending on the type of nut.

      • Make sure to tighten the bolt to the same torque as the nuts.

  2. INSTALL ENGINE MOUNTING INSULATOR LH (for LH Side)


    1. A01I51UE01
      Text in Illustration
      *a Pin

      Set the engine mounting insulator LH on the front frame assembly.

    2. Slowly lower the engine assembly with transaxle using a jack and a wooden block.

      Note


      • Match the position of the pin (stopper).

      • Do not position the wooden block on the oil pan.

      • Do not damage the components surrounding the engine assembly with transaxle.

      • Ensure that the jack and wooden block are stable.

    3. A01I39WE01
      Text in Illustration
      *a Torque Wrench Fulcrum Length

      Using SST, install the nut to the engine mounting insulator LH.

      SST
      09961-00950
      Torque:
      Specified tightening torque
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

      Note

      This torque value is effective when SST is parallel to the torque wrench.

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using SST (fulcrum length of 150 mm (5.91 in.)) + torque wrench (fulcrum length of 380 mm (1.25 ft.)):

        68 N*m (695 kgf*cm, 50 ft.*lbf)

    4. A01I3ZY

      Install the engine mounting insulator LH with the 3 nuts.

      Torque:
      99 N*m  { 1010 kgf*cm, 73 ft.*lbf }

    5. Install the 2 hole plugs.

  3. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH (for RH Side)


    1. Install the front lower arm bushing stopper to the front lower No. 1 suspension arm sub-assembly RH.

    2. A01I2RHE01

      Install the front lower No. 1 suspension arm sub-assembly RH to the front frame assembly with the 3 bolts and nut in the order shown in the illustration.

      Torque:
      Bolt 1, 2
      200 N*m  { 2039 kgf*cm, 148 ft.*lbf }
      Bolt 3
      135 N*m  { 1377 kgf*cm, 100 ft.*lbf }

      Note

      While keeping the nut from rotating, tighten the bolt.

    3. A01I3KVE01
      Text in Illustration
      *A Type A Nut
      *B Type B Nut
      *a 20 mm (0.787 in.)
      *b 22 mm (0.866 in.)
      A01I3Q9 Bolt
      A01I679 Nut

      Install the front lower No. 1 suspension arm sub-assembly LH to the front lower ball joint assembly with the bolt and 2 nuts.

      Torque:
      Type A Nut and Bolt
      75 N*m  { 765 kgf*cm, 55 ft.*lbf }
      Type B Nut and Bolt
      92 N*m  { 938 kgf*cm, 68 ft.*lbf }

      Note


      • The tightening torque for the bolt differs depending on the type of nut.

      • Make sure to tighten the bolt to the same torque as the nuts.

  4. INSTALL ENGINE MOUNTING INSULATOR RH (for RH Side)


    1. A01I65YE01
      Text in Illustration
      *a Cutout

      Set the engine mounting insulator RH on the front frame assembly.

    2. Slowly lower the engine assembly with transaxle using a jack and a wooden block.

      Note


      • Match the position of the cutout (stopper).

      • Do not position the wooden block on the oil pan.

      • Do not damage the components surrounding the engine assembly with transaxle.

      • Ensure that the jack and wooden block are stable.

    3. A01I3TEE01
      Text in Illustration
      *a Torque Wrench Fulcrum Length

      Using SST, install the nut to the engine mounting insulator RH.

      SST
      09961-00950
      Torque:
      Specified tightening torque
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

      Note

      This torque value is effective when SST is parallel to the torque wrench.

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using SST (fulcrum length of 150 mm (5.91 in.)) + torque wrench (fulcrum length of 380 mm (1.25 ft.)):

        68 N*m (695 kgf*cm, 50 ft.*lbf)

    4. A01I52V

      Install the engine mounting insulator RH with the 3 nuts.

      Torque:
      99 N*m  { 1010 kgf*cm, 73 ft.*lbf }

    5. Install the 2 hole plugs.

  5. INSTALL FRONT ENGINE MOUNTING INSULATOR


    1. Install the front engine mounting insulator to the front frame assembly with the 3 nuts.

      Torque:
      58 N*m  { 591 kgf*cm, 43 ft.*lbf }

  6. CONNECT OXYGEN SENSOR


    1. Connect the oxygen sensor connector.

  7. CONNECT NO. 4 ENGINE WIRE


    1. Connect the No. 4 engine wire to the front frame assembly with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  8. INSTALL FRONT FENDER APRON SEAL LH (for LH Side)

  9. INSTALL FRONT FENDER APRON SEAL RH (for RH Side)

  10. INSTALL ENGINE UNDER COVER LH

  11. INSTALL ENGINE UNDER COVER RH

  12. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

  13. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH

  14. INSTALL ENGINE MOVING CONTROL ROD BRACKET


    1. A01I3O6

      Temporarily install the engine moving control rod bracket with the 4 bolts.

    2. Fully tighten the engine moving control rod bracket with the 4 bolts.

      Torque:
      38 N*m  { 387 kgf*cm, 28 ft.*lbf }

  15. INSTALL NO. 2 ENGINE MOUNTING STAY RH


    1. Install the No. 2 engine mounting stay RH with the 2 bolts.

      Torque:
      38 N*m  { 387 kgf*cm, 28 ft.*lbf }

  16. INSTALL EARTH WIRE


    1. Install the earth wire to the engine moving control rod bracket with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  17. INSTALL FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY


    1. Install the front outer cowl top panel sub-assembly with the 10 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Engage the 2 clamps to install the wire harness to the front outer cowl top panel sub-assembly.

  18. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Click here

  19. INSTALL FRONT WHEELS

    Torque:
    103 N*m  { 1049 kgf*cm, 76 ft.*lbf }

  20. INSTALL INVERTER WITH CONVERTER ASSEMBLY

    Click here

  21. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

    Click here