THERMOSTAT REMOVAL


  1. DRAIN COOLANT (for Engine)

    Note

    Do not remove the radiator cap sub-assembly or radiator drain cock plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

    2. Remove the radiator cap sub-assembly.

      A01I4G4E01
      Text in Illustration
      *1 Radiator Cap Sub-assembly *2 Radiator Drain Cock Plug

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

  2. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A01I42V

      Remove the engine oil level dipstick.

    2. Remove the bolt and engine oil level dipstick guide.

    3. Remove the O-ring from the engine oil level dipstick guide.

  3. DISCONNECT NO. 2 RADIATOR HOSE


    1. A01I33K

      Slide the clip and disconnect the No. 2 radiator hose.

  4. DISCONNECT NO. 6 WATER BY-PASS HOSE


    1. A01I3OJ

      Disconnect the No. 6 water by-pass hose.

  5. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY


    1. A01I3F9

      Remove the 2 bolts and water inlet with thermostat sub-assembly.

    2. A01I48V

      Remove the gasket from the water inlet with thermostat sub-assembly.