FUEL PUMP DISASSEMBLY


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. A01I4OY

      Disconnect the 3 harness clamps.

      Note

      Do not damage the wire harness.

    2. A01I50X

      Remove the harness protector from the wire harness.

      Note

      Do not damage the wire harness.

    3. A01I5Z0

      Disconnect the connector of the fuel sender gauge assembly.

    4. A01I3IEE01

      Release the lock as shown in the illustration and slide the fuel sender gauge assembly to remove it.

  2. REMOVE FUEL PUMP


    1. A01I5P2

      Disconnect the connector of the fuel pump harness.

    2. A01I3KH

      Disconnect the fuel pump filter hose.

    3. A01I3UCE02
      Text in Illustration
      *1 Fuel Tube
      *2 Fuel Sub-tank

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws, and remove the fuel filter and fuel pump from the fuel sub-tank.

      Note

      Do not do anything which may separate the fuel tube from either the fuel suction plate or fuel filter assembly, such as applying excessive force to the tube Click here.

    4. A01I2Z2

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.

    5. A01I379E01
      Text in Illustration
      *1 Fuel Filter
      *2 Suction Filter

      Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump from the fuel filter.

      Note


      • Do not damage the fuel filter.

      • Do not remove the suction filter.

      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.

    6. A01I4UM

      Disconnect the fuel pump harness connector.

    7. A01I35HE01
      Text in Illustration
      *1 O-ring
      *2 Spacer
      *a 5.0 mm (0.197 in.)

      Remove the O-ring and spacer from the fuel pump.

      Note

      Be careful not to damage the sealing surface.

      Tech Tips

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.