INTAKE MANIFOLD REMOVAL


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notice before proceeding with work Click here.

  2. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  3. REMOVE LUGGAGE TRIM SERVICE HOLE COVER


    1. A01I3Q8

      Disengage the claw to remove the luggage trim service hole cover.

  4. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  5. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY

    Click here

  6. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Click here

  7. REMOVE FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY


    1. A01I4GH

      Disengage the 2 clamps and separate the wire harness from the front outer cowl top panel sub-assembly.

    2. A01I388

      Remove the 10 bolts and front outer cowl top panel sub-assembly.

  8. REMOVE EGR VALVE ASSEMBLY


    1. A01I2H1

      Disconnect the EGR valve assembly connector.

    2. A01I5L5

      Slide the 2 clips and disconnect the 2 water by-pass hoses from the EGR valve assembly.

    3. A01I5HY

      Using a 10 mm deep socket wrench, remove the bolt from the EGR valve assembly.

    4. Using a 12 mm deep socket wrench, remove the 2 nuts from the EGR valve assembly.

    5. A01I4A7

      Remove the 3 bolts and EGR valve assembly from the intake manifold.

    6. A01I2BB

      Remove the 2 gaskets from the intake manifold and No. 1 EGR pipe.

  9. REMOVE MANIFOLD ABSOLUTE PRESSURE SENSOR


    1. A01I3UZ

      Disconnect the connector.

    2. A01I330

      Disconnect the vacuum hose.

    3. Remove the bolt and manifold absolute pressure sensor.

  10. SEPARATE INTAKE MANIFOLD


    1. A01I3A4

      Disconnect the No. 2 ventilation hose.

    2. A01I4ED

      Disconnect the heated oxygen sensor connector.

    3. A01I29O

      Disconnect the 6 wire harness clamps.

    4. A01I526

      Remove the 6 bolts to separate the intake manifold from the engine assembly.

  11. DISCONNECT FUEL TUBE SUB-ASSEMBLY


    1. A01I5J7

      Remove the No. 1 fuel pipe clamp.

    2. A01I60KE01
      Text in Illustration
      *1 Fuel Pipe
      *2 Fuel Tube Connector
      *3 Nylon Tube
      *4 O-ring
      *5 Retainer
      A01I3Q9 Pinch
      A01I679 Pull

      Pinch the retainer of the fuel tube connector, and then pull the fuel tube connector off of the fuel pipe.

      Note


      • Check for foreign matter on the fuel tube around the fuel tube connector. Clean it if necessary. Foreign matter can affect the ability of the O-ring to seal the fuel tube connector and fuel pipe.

      • Do not use any tools to separate the fuel tube connector and fuel pipe.

      • Do not forcefully bend, kink or twist the nylon tube.

      • Keep the fuel tube connector and fuel pipe free from foreign matter.

      • If the fuel tube connector and fuel pipe are stuck, push and pull to release them.

      • Put the fuel tube connector and fuel pipe in plastic bags to prevent damage and contamination.

    3. Remove the fuel tube sub-assembly from the fuel hose clamp.

  12. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. A01I38E

      Disconnect the 4 fuel injector connectors.

    2. Remove the 2 bolts, and then remove the fuel delivery pipe together with the 4 fuel injectors.

      Note

      Be careful not to drop the fuel injectors when removing the fuel delivery pipe.

    3. A01I2L7

      Remove the 2 fuel delivery spacers from the cylinder head.

    4. Remove the 4 injector vibration insulators from the cylinder head.

  13. REMOVE INTAKE MANIFOLD


    1. Remove the intake manifold from the vehicle.

    2. A01I5AG

      Remove the gasket from the intake manifold.

    3. A01I2WK

      Remove the bolt and wire harness clamp bracket.

    4. A01I3MW

      Remove the vacuum hose from the intake manifold.

    5. A01I2GX

      Remove the fuel vapor feed hose from the intake manifold.