HV RELAY ASSEMBLY INSPECTION


  1. INSPECT HYBRID BATTERY JUNCTION BLOCK ASSEMBLY


    1. Inspect SMRB.


      1. A01I4ZAE14
        Text in Illustration
        *a

        Component without harness connected

        (Hybrid Battery Junction Block Assembly)

        Measure the resistance according to the value(s) in the table below.

        Standard Resistance
        Tester Connection Condition Specified Condition
        A-1 (+) - Q2-1 (CBI) Auxiliary battery voltage is not applied between terminals O9-1 (SMRB) and O9-2 (GND) 10 kΩ or higher
        A-1 (+) - Q2-1 (CBI) Auxiliary battery voltage is applied between terminals O9-1 (SMRB) and O9-2 (GND) Below 1 Ω

      2. Measure the resistance according to the value(s) in the table below.

        Standard Resistance
        Tester Connection Condition Specified Condition
        O9-1 (SMRB) - O9-2 (GND) -40 to 80°C (-40 to 176°F) 25.0 to 59.0 Ω

        If the result is not as specified, replace the hybrid battery junction block assembly or electric vehicle fuse.

    2. Inspect SMRG.


      1. A01I4ZAE15
        Text in Illustration
        *a

        Component without harness connected

        (Hybrid Battery Junction Block Assembly)

        Measure the resistance according to the value(s) in the table below.

        Standard Resistance
        Tester Connection Condition Specified Condition
        q1-1 (-) - Q3- 1 (CEI) Auxiliary battery voltage is not applied between terminals O9-3 (SMRG) and O9-2 (GND) 10 kΩ or higher
        q1-1(-) - Q3- 1 (CEI) Auxiliary battery voltage is applied between terminals O9-3 (SMRG) and O9-2 (GND) Below 1 Ω

      2. Measure the resistance according to the value(s) in the table below.

        Standard Resistance
        Tester Connection Condition Specified Condition
        O9-3 (SMRG) - O9-2 (GND) -40 to 80°C (-40 to 176°F) 25.0 to 59.0 Ω

        If the result is not as specified, replace the hybrid battery junction block assembly.

    3. Inspect SMRP.


      1. A01I4ZAE13
        Text in Illustration
        *a

        Component without harness connected

        (Hybrid Battery Junction Block Assembly)

        Measure the resistance according to the value(s) in the table below.

        Standard Resistance
        Tester Connection Condition Specified Condition
        q1-1 (-) - Q3- 1 (CEI) Auxiliary battery voltage is not applied between terminals O9-4 (SMRP) and O9-2 (GND) 10 kΩ or higher
        q1-1(-) - Q3- 1(CEI) Auxiliary battery voltage is applied between terminals O9-4 (SMRP) and O9-2 (GND) 28.5 to 31.5 Ω

      2. Measure the resistance according to the value(s) in the table below.

        Standard Resistance
        Tester Connection Condition Specified Condition
        O9-4 (SMRP) and O9-2 (GND) -40 to 80°C (-40 to 176°F) 112 to 274 Ω

        If the result is not as specified, replace the hybrid battery junction block assembly.