FRONT DOOR WINDOW FRAME MOULDING INSTALLATION


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Click here.

  2. INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING


    1. A01HZ3H

      Engage the claw and guide of the front door upper window frame moulding to the door frame.

    2. Using an air riveter or hand riveter with a nose piece, install the front door upper window frame moulding with 7 new rivets.

      Tech Tips

      If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

      Note


      • A01HYKYE10

        Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

        Text in Illustration
        *a Riveter
        *b Mandrel
        *c Incorrect
      • A01HYFUE11

        Confirm that the rivets are seated properly against the moulding.

        Text in Illustration
        *a Riveter
        *b Incorrect

      • Do not tilt the riveter when installing the rivet to the moulding.

      • Do not leave any space between the rivet head and moulding.

      • A01HZADE13

        Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

        Text in Illustration
        *a Riveter
        *b Incorrect

  3. INSTALL FRONT DOOR REAR WINDOW FRAME MOULDING

    Tech Tips

    When installing a new front door rear window frame moulding, heat the vehicle body and front door rear window frame moulding using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Front Door Rear Window Frame Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or front door rear window frame moulding excessively.


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove any remaining double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Using a heat light, heat the vehicle body and a new front door rear window frame moulding.

    3. Remove the release paper from the front door rear window frame moulding.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    4. A01I20KE01
      Text in Illustration
      *a Caulking Sponge
      A01I1AA Double-sided Tape

      Engage the clip and guide, and attach the double-sided tape to install the front door rear window frame moulding.

  4. INSTALL FRONT DOOR WEATHERSTRIP


    1. A01HYQ1

      Engage the 19 clips and install the front door weatherstrip.

  5. INSTALL FRONT DOOR CHECK ASSEMBLY


    1. Apply MP grease to the sliding parts of the front door check assembly.

    2. Clean the bolt hole on the vehicle body.

    3. Clean the bolt threads of the bolt.

    4. Apply adhesive to the threads of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    5. A01HXSRE02

      Install the front door check assembly with the 3 bolts.

      Torque:
      Bolt (A)
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }
      Bolt (B)
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  6. INSTALL FRONT DOOR GLASS RUN


    1. A01I0U5

      Install the front door glass run.

  7. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY

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