BLACK OUT TAPE (for Front Door) REMOVAL

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY

    Click here

  4. REMOVE DOOR SIDE AIRBAG SENSOR


    1. Check that the ignition switch is off.

    2. Check that the cable is disconnected from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. Disconnect the connector from the door side airbag sensor.

      Note

      When disconnecting any airbag connector, take care not to damage the airbag wire harness.


      1. Push down the white housing lock and slide the yellow CPA. (At this time, the connector cannot be disconnected yet.)

        A01HXLQE12
        Text in Illustration
        *1 White Housing Lock *2 Yellow CPA
        *a Connector Lock is Released - -

      2. Push down the white housing lock again and disconnect the connector.

        Note

        Do not push down the part (A) shown in the illustration when disconnecting.

    4. A01HYOT

      Remove the bolt and door side airbag sensor from the front door panel.

      Note

      Loosen the bolt while holding the door side airbag sensor because the door side airbag sensor pin (stopper) is easily damaged.

    5. After disconnecting the connector, check that the position of the white housing lock is correct as shown in the illustration.

      A01HY50E01
      Text in Illustration
      *a Incorrect *b Correct

  5. REMOVE FRONT DOOR SERVICE HOLE COVER


    1. A01I0T5

      Remove the bolt.

    2. Disconnect each connector.

    3. Disengage the 5 clamps.

    4. Pass the front door lock remote control cable assembly, front door inside locking cable assembly and each connector through the front door service hole cover.

    5. Remove the front door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the front door panel.

  6. REMOVE NO. 1 FRONT DOOR SERVICE HOLE SEAL


    1. A01HYIH

      Remove the No. 1 front door service hole seal.

  7. REMOVE NO. 2 FRONT DOOR SERVICE HOLE SEAL


    1. A01I216

      Remove the No. 2 front door service hole seal.

  8. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    1. A01I1K2

      Remove the grommet.

    2. Connect the cable to the negative (-) battery terminal.

    3. for Driver Side:


      1. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

      2. Disconnect the power window regulator master switch assembly.

    4. for Front Passenger Side:


      1. Connect the power window regulator switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

      2. Disconnect the power window regulator switch assembly.

    5. Disconnect the cable from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    6. A01I0GP

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the front door glass sub-assembly to fall.

    7. A01I0ZEE02

      Remove the front door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.

      Note

      Do not damage the front door glass sub-assembly.

  9. REMOVE FRONT DOOR GLASS RUN


    1. A01I0U5

      Remove the front door glass run.

  10. REMOVE FRONT DOOR CHECK ASSEMBLY


    1. A01HXSR

      Remove the 3 bolts and front door check assembly.

  11. REMOVE FRONT DOOR WEATHERSTRIP


    1. A01HYQ1

      Using a clip remover, disengage the 19 clips and remove the front door weatherstrip.

  12. REMOVE DOOR FRAME GARNISH


    1. A01I243

      Disengage the clip and remove the door frame garnish.

      Tech Tips

      This garnish needs to be replaced with a new one because the clip will break when removing it.

  13. REMOVE FRONT DOOR STRIPE


    1. Using a heat light, heat the front door stripe and vehicle body.

      Heating Temperature
      Item Temperature
      Vehicle Body and Front Door Stripe 40 to 60°C (104 to 140°F)

      Note

      Do not heat the vehicle body excessively.

    2. A01HXM1

      Pull back on one of the ends of the front door stripe to remove it.

      Tech Tips

      When pulling on the front door stripe, pull it parallel to the body.

  14. REMOVE FRONT DOOR LOWER OUTSIDE STRIPE


    1. Using a heat light, heat the front door lower outside stripe and vehicle body.

      Heating Temperature
      Item Temperature
      Vehicle Body and Front Door Lower Outside Stripe 40 to 60°C (104 to 140°F)

      Note

      Do not heat the vehicle body excessively.

    2. A01HZ4N

      Pull back on one of the ends of the front door lower outside stripe to remove it.

      Tech Tips

      When pulling on the front door lower outside stripe, pull it parallel to the body.