FRONT BRAKE INSTALLATION

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.


  1. INSTALL FRONT DISC


    1. A01I0SPE01
      Text in Illustration
      *a Matchmark

      Align the matchmarks of the front disc and front axle hub, and install the front disc.

      Note

      When replacing the front disc with a new one, select the installation position where the front disc has minimal runout.

  2. INSTALL FRONT DISC BRAKE BUSHING DUST BOOT


    1. Secure the front disc brake cylinder mounting in a vise.

    2. A01HZF0

      Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new front disc brake bushing dust boots.

      Text in Illustration
      A01I1AA Lithium Soap Base Glycol Grease

      Tech Tips

      Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each front disc brake bushing dust boot.

    3. A01HZX1

      Using a socket wrench (19 mm) and a hammer, install the 2 front disc brake bushing dust boots to the front disc brake cylinder mounting.

  3. INSTALL FRONT DISC BRAKE CYLINDER MOUNTING


    1. A01I0ZW

      Install the front disc brake cylinder mounting to the steering knuckle with the 2 bolts.

      Torque:
      107 N*m  { 1090 kgf*cm, 79 ft.*lbf }

  4. INSTALL FRONT DISC BRAKE CYLINDER SLIDE BUSHING


    1. A01HZ31

      Apply a light layer of lithium soap base glycol grease to the contact surface of the No. 2 front disc brake cylinder slide pin.

      Text in Illustration
      A01I1AA Lithium Soap Base Glycol Grease

    2. Install a new front disc brake cylinder slide bushing to the front No. 2 disc brake cylinder slide pin.

  5. INSTALL FRONT NO. 2 DISC BRAKE CYLINDER SLIDE PIN


    1. A01HYOV

      Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the front No. 2 disc brake cylinder slide pin.

      Text in Illustration
      A01I1AA Lithium Soap Base Glycol Grease
    2. A01I06C

      Install the front No. 2 disc brake cylinder slide pin to the front disc brake cylinder mounting.

    3. Push the front No. 2 disc brake cylinder slide pin into the front disc brake bushing dust boot to engage the pin to the boot.

  6. INSTALL FRONT DISC BRAKE CYLINDER SLIDE PIN


    1. A01HXLT

      Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the front disc brake cylinder slide pin.

      Text in Illustration
      A01I1AA Lithium Soap Base Glycol Grease
    2. A01HZ9H

      Install the front disc brake cylinder slide pin to the front disc brake cylinder mounting.

    3. Push the front disc brake cylinder slide pin into the front disc brake bushing dust boot to engage the pin to the boot.

  7. INSTALL FRONT DISC BRAKE FITTING KIT


    1. A01HY7CE01
      Text in Illustration
      *1 Front No. 1 Disc Brake Pad Support Plate
      *2 Front No. 2 Disc Brake Pad Support Plate

      Install the 2 front No. 1 disc brake pad support plates and 2 front No. 2 disc brake pad support plates to the front disc brake cylinder mounting.

      Note

      Be sure to install each front disc brake pad support plate in the correct position and direction.

  8. INSTALL FRONT ANTI-SQUEAL SHIM KIT


    1. A01I1MW

      Install the front disc brake pad wear indicator plate to each front disc brake pad.

      Note

      Install each front disc brake pad wear indicator plate in the correct position and direction.

    2. A01HXT4

      Apply disc brake grease to the inside of each front disc brake anti-squeal shim as shown in the illustration.

      Text in Illustration
      A01I1AA Disc Brake Grease
    3. A01HXRI

      Install the front disc brake anti-squeal shim to each front disc brake pad.

      Note


      • Install the front disc brake anti-squeal shims in the correct positions and directions.

      • Disc brake grease can seep out slightly from the area where the front disc brake anti-squeal shim is installed.

      • Make sure that disc brake grease is not applied onto the lining surface.

  9. INSTALL FRONT DISC BRAKE PAD KIT


    1. Install the 2 front disc brake pads with front anti-squeal shim kit to the front disc brake cylinder mounting.

      Note

      There should be no oil or grease on the friction surfaces of the disc brake pads or the front disc.

    2. A01I229

      Install the 2 anti-squeal springs to the front disc brake pads.

      Note


      • When replacing the front disc brake pads with new ones, make sure to replace the anti-squeal springs at the same time.

      • Be sure to install the anti-squeal springs into the front disc brake pad installation holes as far as they will go.

  10. INSTALL DISC BRAKE CYLINDER ASSEMBLY


    1. A01I0SCE01
      Text in Illustration
      *a Hold
      *b Turn

      Hold the front disc brake cylinder slide pin, and install the front disc brake cylinder assembly to the front disc brake cylinder mounting with the 2 bolts.

      Torque:
      34 N*m  { 350 kgf*cm, 25 ft.*lbf }

  11. CONNECT FRONT FLEXIBLE HOSE


    1. A01HZP3E01
      Text in Illustration
      *a Lock Hole

      Connect the front flexible hose to the front disc brake cylinder assembly with a new union bolt and a new gasket.

      Torque:
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }

      Note

      Install the flexible hose lock securely into the lock hole in the front disc brake cylinder.

  12. BLEED BRAKE LINE

    Click here

  13. INSTALL FRONT WHEEL

    Torque:
    103 N*m  { 1049 kgf*cm, 76 ft.*lbf }