PARKING BRAKE ASSEMBLY REASSEMBLY


  1. APPLY HIGH TEMPERATURE GREASE


    1. A01I0TE

      Apply high temperature grease to the areas of the parking brake plate which make contact with the shoe as shown in the illustration.

      Text in Illustration
      A01I1AA High Temperature Grease

  2. INSTALL PARKING BRAKE SHOE HOLD DOWN SPRING PIN


    1. Install the 2 parking brake shoe hold down spring pins.

  3. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Lower Side)


    1. Install the parking brake shoe return tension spring to the No. 2 parking brake shoe assembly.

  4. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY


    1. Install the No. 1 parking brake shoe assembly to the parking brake shoe return tension spring.

  5. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET


    1. A01HZFN

      Apply high temperature grease to the parking brake shoe adjusting screw set as shown in the illustration.

      Text in Illustration
      A01I1AA High Temperature Grease

    2. Install the parking brake shoe adjusting screw set to the No. 1 parking brake shoe assembly and No. 2 parking brake shoe assembly.

  6. INSTALL PARKING BRAKE SHOE LEVER


    1. A01I1RT

      Using needle-nose pliers, install the parking brake shoe lever to the No. 3 parking brake cable assembly.

    2. A01I04W

      Apply high temperature grease to the areas of the parking brake shoe lever which make contact with the No. 2 parking brake shoe assembly.

      Text in Illustration
      A01I1AA High Temperature Grease
    3. A01I041

      Install the parking brake shoe lever to the No. 2 parking brake shoe assembly.

    4. Expand the No. 1 and No. 2 parking brake shoe assemblies outward by hand and fit them to the parking brake plate.

      Note

      Make sure that the parking brake shoe lever does not separate from the No. 2 parking brake shoe assembly.

  7. INSTALL PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for Rear Side)


    1. A01HYAGE01

      Using SST, install the parking brake shoe hold down compression spring.

      SST
      09718-00011

  8. INSTALL PARKING BRAKE SHOE STRUT


    1. Install the parking brake shoe strut.

    2. A01I09O

      Install the No. 1 parking brake shoe assembly.

  9. INSTALL PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for Front Side)


    1. A01HYGCE01

      Using SST, install the parking brake shoe hold down compression spring.

      SST
      09718-00011

  10. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Rear Side)


    1. A01HYDR

      Apply a small amount of high temperature grease to the areas shown in the illustration.

      Text in Illustration
      A01I1AA High Temperature Grease

    2. Install the parking brake shoe return tension spring.

  11. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Front Side)


    1. Install the parking brake shoe return tension spring.

  12. CHECK PARKING BRAKE INSTALLATION


    1. Check that each part is installed properly.

      A01HXDWE01
      Text in Illustration
      *A LH Side *B RH Side
      A01I0B8 Front of the Vehicle - -

      Note

      There should be no oil or grease on the friction surfaces of the shoe linings or discs.

  13. INSTALL REAR DISC


    1. A01HXZYE01
      Text in Illustration
      *a Matchmark

      Align the matchmarks of the rear disc and rear axle hub, and install the rear disc.

      Note

      When replacing the disc with a new one, select the installation position where the rear disc has minimal runout.

  14. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG

  15. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY


    1. Install the rear disc brake caliper assembly with the 2 bolts.

      Torque:
      78 N*m  { 799 kgf*cm, 58 ft.*lbf }

    2. Install the rear flexible hose to the rear shock absorber with the bolt.

      Torque:
      19 N*m  { 192 kgf*cm, 14 ft.*lbf }

  16. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL


    1. Completely release the parking brake pedal.

    2. A01HXNLE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Remove the lock nut and loosen the adjusting nut to completely release the parking brake cable.

      Note

      If the lock nut is removed or loosened, replace the lock nut with a new one.

    3. Remove the rear wheels.

    4. Temporarily install the hub nuts to the hub bolts.

      Tech Tips

      Securely install the hub nuts to the rear disc.

    5. Remove the parking brake shoe adjusting hole plug.

    6. A01I1Q6

      Turn the shoe adjuster and expand the shoes until the disc locks.

      Text in Illustration
      A01I0B8 Expand
      A01HZQC Contract

    7. Turn and contract the shoe adjuster until the disc can rotate smoothly.

      Standard
      Contract 8 notches.

    8. Check that there is no brake drag against the shoe.

    9. Install the parking brake shoe adjusting hole plug.

    10. Turn the adjusting nut until the parking brake pedal travel is corrected to be within the specified range.

      Parking brake pedal travel
      7 to 10 notches at 300 N (31 kgf, 67.5 lbf)

    11. Using a wrench or an equivalent tool, hold the adjusting nut and install a new lock nut.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    12. Operate the parking brake pedal 3 to 4 times, and check the parking brake pedal travel.

    13. Check that the parking brake does not drag.

    14. Remove the hub nuts from the hub bolts.

    15. Install the rear wheels.

      Torque:
      103 N*m  { 1049 kgf*cm, 76 ft.*lbf }

  17. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1049 kgf*cm, 76 ft.*lbf }

  18. BED IN PARKING BRAKE SHOES TO DISCS


    1. Drive the vehicle at about 50 km/h (31 mph) on a safe, level and dry road.

    2. Depress the parking brake pedal with 150 N (15 kgf, 33.7 lbf) of force.

    3. Drive the vehicle for about 400 m (0.25 mile) in this condition.

    4. Repeat this procedure 3 times.

      Note

      Set a 5-minute interval between each procedure to prevent the brake assembly from overheating.