AUTOMATIC TRANSAXLE UNIT DISASSEMBLY


  1. REMOVE BREATHER PLUG HOSE


    1. A01HXVI

      Using a screwdriver, remove the No. 2 breather plug from the transaxle case sub-assembly.

    2. A01I1PHE04
      Text in Illustration
      *1 No. 1 Breather Plug
      *2 Breather Plug Hose
      *3 No. 2 Breather Plug
      *4 O-ring

      Using a screwdriver, remove the No. 1 breather plug from the breather plug hose.

    3. Using a screwdriver, remove the No. 2 breather plug from the breather plug hose.

    4. Using a screwdriver, remove the O-ring from the No. 2 breather plug.

  2. REMOVE TRANSMISSION CONTROL SHAFT LEVER


    1. A01I1OT

      Remove the nut, washer and transmission control shaft lever from the manual valve lever shaft sub-assembly.

  3. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY


    1. A01HZOO

      Remove the 2 bolts and park/neutral position switch assembly from the transaxle case sub-assembly.

      Note

      Before removing the park/neutral position switch assembly, remove any dirt or rust on the installation portion of the manual valve lever shaft sub-assembly. Be sure to remove the park/neutral position switch assembly straight along the manual valve lever shaft sub-assembly while being careful not to deform the plate spring that supports the manual valve lever shaft sub-assembly. If the plate spring is deformed, the park/neutral position switch assembly cannot be reinstalled correctly.

  4. REMOVE OIL COOLER TUBE UNION (OUTLET)


    1. A01I120

      Remove the oil cooler tube union (outlet) from the transaxle case sub-assembly.

    2. Remove the O-ring from the oil cooler tube union (outlet).

  5. REMOVE OIL COOLER TUBE UNION (INLET)


    1. A01I1UD

      Remove the oil cooler tube union (inlet) from the transaxle case sub-assembly.

    2. Remove the O-ring from the oil cooler tube union (inlet).

  6. REMOVE NO. 1 TRANSAXLE CASE PLUG


    1. A01I0MC

      Remove the 3 No. 1 transaxle case plugs from the transaxle case sub-assembly.

    2. Using a screwdriver, remove the 3 O-rings from the 3 No. 1 transaxle case plugs.

  7. REMOVE NO. 2 TRANSAXLE CASE PLUG


    1. A01HY73

      Using a 6 mm hexagon socket wrench, remove the 3 No. 2 transaxle case plugs from the transaxle housing.

    2. Remove the 3 gaskets from the 3 No. 2 transaxle case plugs.

  8. SUPPORT AUTOMATIC TRANSAXLE ASSEMBLY


    1. A01I03RE02
      Text in Illustration
      *a Wooden Block

      Support the automatic transaxle assembly with wooden blocks.

  9. REMOVE OVERFLOW PLUG


    1. A01HY02

      Using a 6 mm hexagon socket wrench, remove the overflow plug from the automatic transaxle oil pan sub-assembly.

    2. Remove the gasket from the overflow plug.

  10. REMOVE NO. 1 TRANSMISSION OIL FILLER TUBE


    1. A01HYF6

      Using a 6 mm hexagon socket wrench, remove the No. 1 transmission oil filler tube from the automatic transaxle oil pan sub-assembly.

  11. REMOVE AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY


    1. A01I0UW

      Remove the 19 bolts and automatic transaxle oil pan sub-assembly from the transaxle case sub-assembly.

      Note

      Some fluid will remain in the automatic transaxle oil pan sub-assembly. Remove all the bolts, and carefully remove the automatic transaxle oil pan sub-assembly.

  12. REMOVE AUTOMATIC TRANSAXLE OIL PAN GASKET


    1. Remove the automatic transaxle oil pan gasket.

  13. REMOVE TRANSMISSION OIL CLEANER MAGNET


    1. A01HXF6E01
      Text in Illustration
      *1 Transmission Oil Cleaner Magnet

      Remove the 4 transmission oil cleaner magnets from the automatic transaxle oil pan sub-assembly.

  14. INSPECT TRANSMISSION OIL CLEANER MAGNET


    1. A01HXIB

      Use the removed transmission oil cleaner magnets to collect any steel chips. Examine the chips and particles in the automatic transaxle oil pan sub-assembly and on the transmission oil cleaner magnets to determine what type of wear has occurred in the automatic transaxle assembly.

      Result
      Steel (magnetic) Brass (non-magnetic)
      Bearing, gear and plate wear Bushing wear

  15. REMOVE VALVE BODY OIL STRAINER ASSEMBLY


    1. A01HY4D

      Remove the 2 bolts and valve body oil strainer assembly from the transmission valve body assembly.

    2. A01I0ZUE02
      Text in Illustration
      *1 O-ring

      Remove the O-ring from the valve body oil strainer assembly.

  16. REMOVE TRANSMISSION VALVE BODY ASSEMBLY


    1. A01HZSR

      Remove the 11 bolts and transmission valve body assembly from the transaxle case sub-assembly.

      Note

      When removing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and transaxle case sub-assembly to interfere with each other.

  17. REMOVE NO. 1 GOVERNOR APPLY GASKET


    1. A01I1V9

      Remove the 2 No. 1 governor apply gaskets from the transaxle case sub-assembly.

  18. INSPECT INPUT SHAFT SUB-ASSEMBLY END PLAY


    1. A01I12LE01
      Text in Illustration
      *a Dimension A

      Clean the contact surfaces of the transaxle case sub-assembly and rear transaxle cover sub-assembly.

    2. Place a straightedge on the multiple direct clutch drum and measure the distance between the transaxle case sub-assembly and the straightedge using a vernier caliper (Dimension A).

    3. A01I09AE03
      Text in Illustration
      *a Dimension B

      Using a vernier caliper and a straightedge, measure the distance shown in the illustration (Dimension B).

    4. Calculate the end play value using the following formula:

      End play = Dimension B - Dimension A - Thrust needle roller bearing thickness

      Standard End Play
      0.022 to 1.099 mm (0.000867 to 0.0432 in.)

  19. REMOVE REFILL PLUG


    1. A01HYMV

      Remove the refill plug from the rear transaxle cover sub-assembly.

    2. Remove the gasket from the refill plug.

  20. REMOVE REAR TRANSAXLE COVER PLUG


    1. A01I0TU

      Remove the 3 rear transaxle cover plugs from the rear transaxle cover sub-assembly.

    2. Using a screwdriver, remove the 3 O-rings from the 3 rear transaxle cover plugs.

  21. REMOVE REAR TRANSAXLE COVER SUB-ASSEMBLY


    1. A01I1ALE02

      Remove the 14 bolts from the rear transaxle cover sub-assembly.

    2. Using a brass bar and a hammer, tap on the circumference of the rear transaxle cover sub-assembly to remove the rear transaxle cover sub-assembly from the transaxle case sub-assembly.

    3. A01HXG5E01

      Using a screwdriver, remove the 3 O-rings from the transaxle case sub-assembly.

    4. A01HZKGE01
      Text in Illustration
      *1 Thrust Needle Roller Bearing
      *2 Thrust Bearing Race

      Remove the thrust needle roller bearing and thrust bearing race from the rear transaxle cover sub-assembly.

    5. A01HXJNE01
      Text in Illustration
      *1 Oil Seal Ring

      Using a screwdriver, remove the 2 oil seal rings from the rear transaxle cover sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    6. A01I285

      Using a T30 "TORX" socket wrench, remove the 2 "TORX" screws and rear transaxle cover plate from the rear transaxle cover sub-assembly.

    7. A01I1VXE02
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, remove the needle roller bearing from the rear transaxle cover sub-assembly.

      SST
      09319-60020

  22. REMOVE REAR MULTIPLE DISC CLUTCH ASSEMBLY


    1. A01HYRYE02
      Text in Illustration
      *1 Thrust Needle Roller Bearing
      *2 Rear Multiple Disc Clutch Assembly

      Remove the rear multiple disc clutch assembly from the transaxle case sub-assembly.

    2. Remove the thrust needle roller bearing from the transaxle case sub-assembly.

    3. A01HZXKE01
      Text in Illustration
      *1 O-ring
      *2 Oil Seal Ring

      Using a screwdriver, remove the O-ring from the rear multiple disc clutch assembly.

    4. Using a screwdriver, remove the oil seal ring from the rear multiple disc clutch assembly.

  23. REMOVE REAR PLANETARY SUN GEAR ASSEMBLY


    1. A01HZZME02
      Text in Illustration
      *1 Snap Ring

      Using 2 screwdrivers and a hammer, remove the snap ring from the rear multiple disc clutch assembly.

      Tech Tips

      Use a piece of cloth to keep the snap ring from flying off.

    2. A01HZW3E02
      Text in Illustration
      *1 Rear Planetary Sun Gear Assembly

      Remove the rear planetary sun gear assembly from the rear multiple disc clutch assembly.

    3. A01HY9SE02
      Text in Illustration
      *1 Thrust Needle Roller Bearing
      *2 Thrust Bearing Race

      Remove the thrust needle roller bearing and thrust bearing race from the rear multiple disc clutch assembly.

  24. INSPECT REAR PLANETARY SUN GEAR ASSEMBLY


    1. A01HZTL

      Using a caliper gauge, measure the inside diameter of the bushing of the rear planetary sun gear assembly.

      Standard Inside Diameter
      25.580 to 25.601 mm (1.00708 to 1.00791 in.)
      Maximum Inside Diameter
      25.601 mm (1.00791 in.)

      If the inside diameter is greater than the maximum, replace the rear planetary sun gear assembly.

  25. REMOVE TRANSAXLE HOUSING


    1. A01I0BO

      Remove the 20 bolts from the transaxle housing.

    2. Using a brass bar and a hammer, tap on the circumference of the transaxle housing to remove the transaxle housing from the transaxle case sub-assembly.

  26. REMOVE DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING RH (OUTER RACE)


    1. A01I1ZAE01

      Using SST, remove the differential drive pinion tapered roller bearing RH (outer race) and shim from the transaxle housing.

      SST
      09308-00010

  27. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING (OUTER RACE)


    1. A01I1I3E01
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, remove the front differential case front tapered roller bearing (inner race) from the front differential case.

      SST
      09950-00020
      09950-00030
      09950-40011   ( 09957-04010 )
      09950-60010   ( 09951-00480 )
    2. A01I1CGE02

      Using SST, remove the front differential case front tapered roller bearing (outer race) and shim from the transaxle housing.

      SST
      09308-00010

  28. REMOVE FRONT TRANSAXLE CASE OIL SEAL


    1. A01I1TNE01

      Using SST and a hammer, remove the front transaxle case oil seal from the transaxle housing.

      SST
      09950-60010   ( 09951-00550 )
      09950-70010   ( 09951-07200 )

  29. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE


    1. A01HXZ4

      Remove the bolt, clamp and differential gear lube apply tube from the transaxle housing.

  30. REMOVE TRANSAXLE HOUSING OIL SEPARATOR


    1. A01HYWR

      Remove the 3 bolts and transaxle housing oil separator from the transaxle housing.

  31. REMOVE FRONT OIL PUMP ASSEMBLY


    1. A01I0BUE02
      Text in Illustration
      *1 Gasket

      Remove the gasket from the front oil pump assembly.

    2. Remove the 7 bolts and front oil pump assembly from the transaxle case sub-assembly.

    3. A01HZSH

      Remove the O-ring from the front oil pump assembly.

    4. A01HYKVE01
      Text in Illustration
      *1 Thrust Bearing Race

      Remove the thrust bearing race from the underdrive planetary gear assembly.

    5. A01HXR2E01
      Text in Illustration
      *1 Thrust Needle Roller Bearing
      *2 O-ring

      Remove the thrust needle roller bearing from the counter drive gear nut.

    6. Remove the O-ring from the transaxle case sub-assembly.

  32. REMOVE NO. 3 BRAKE DISC


    1. A01HXIZ

      Using a screwdriver, remove the snap ring from the front oil pump assembly.

    2. A01HZY8E01
      Text in Illustration
      *1 No. 3 Brake Flange
      *2 No. 3 Brake Plate
      *3 No. 3 Brake Disc

      Remove the 2 No. 3 brake flanges, 3 No. 3 brake discs and 2 No. 3 brake plates from the front oil pump assembly.

  33. INSPECT NO. 3 BRAKE DISC


    1. A01HZ7A

      Check if the contact surfaces of the No. 3 brake discs, No. 3 brake plates and No. 3 brake flanges are worn or burnt.

      Note


      • If the lining of any No. 3 brake disc is peeled off or discolored, or even if part of the groove is damaged, replace all No. 3 brake discs.

      • Before assembling new No. 3 brake discs, soak them in ATF for at least 15 minutes.

      If necessary, replace them.

  34. REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY


    1. A01HY3N

      Remove the underdrive planetary gear assembly from the front oil pump assembly.

  35. REMOVE NO. 3 BRAKE HUB


    1. A01HXW7

      Remove the No. 3 brake hub from the underdrive planetary gear assembly.

    2. A01HZZRE02
      Text in Illustration
      *1 Thrust Bearing Race
      *2 Thrust Needle Roller Bearing

      Remove the thrust needle roller bearing and thrust bearing race from the underdrive planetary gear assembly.

  36. REMOVE PLANETARY SUN GEAR SUB-ASSEMBLY


    1. A01I172E02
      Text in Illustration
      *1 Planetary Sun Gear Sub-assembly
      *2 Underdrive Planetary Gear Assembly
      *3 Snap Ring

      While expanding the snap ring with snap ring pliers, remove the planetary sun gear sub-assembly from the underdrive planetary gear assembly.

    2. Remove the snap ring from the underdrive planetary gear assembly.

  37. INSPECT UNDERDRIVE PLANETARY GEAR ASSEMBLY


    1. A01I20F

      Using a feeler gauge, measure the clearance between the underdrive planetary gear assembly and the pinion gear at 4 points.

      Standard Clearance
      0.18 to 0.54 mm (0.00709 to 0.0213 in.)

      If the clearance is greater than the standard clearance, replace the underdrive planetary gear assembly.

  38. INSPECT PLANETARY SUN GEAR SUB-ASSEMBLY


    1. A01I17P

      Using a caliper gauge, measure the inside diameter of the bushings of the planetary sun gear sub-assembly.

      Standard Inside Diameter
      25.525 to 25.546 mm (1.00492 to 1.00575 in.)
      Maximum Inside Diameter
      25.546 mm (1.00575 in.)

      If the inside diameter is greater than the maximum, replace the planetary sun gear sub-assembly.

  39. REMOVE INPUT SHAFT SUB-ASSEMBLY


    1. A01HZ4W

      Remove the input shaft sub-assembly from the front oil pump assembly.

    2. A01HXTLE02
      Text in Illustration
      *1 Thrust Bearing Race
      *2 Thrust Needle Roller Bearing
      *3 Input Shaft Sub-assembly
      *4 Oil Seal Ring

      Remove the thrust needle roller bearing and thrust bearing race from the input shaft sub-assembly.

    3. Using a screwdriver, remove the 3 oil seal rings from the input shaft sub-assembly.

  40. REMOVE UNDERDRIVE PLANETARY SUN GEAR


    1. A01HYIGE01
      Text in Illustration
      *1 Underdrive Planetary Sun Gear
      *2 Thrust Needle Roller Bearing

      Remove the underdrive planetary sun gear from the front oil pump assembly.

    2. Remove the thrust needle roller bearing from the front oil pump assembly.

  41. REMOVE NO. 1 BRAKE DISC


    1. A01I0QIE01
      Text in Illustration
      *1 Snap Ring
      *2 Brake Snap Ring Stopper

      Using a screwdriver, remove the 2 snap rings and brake snap ring stopper from the front oil pump assembly.

    2. A01HYAVE01
      Text in Illustration
      *1 No. 1 Brake Flange
      *2 No. 1 Brake Plate
      *3 No. 1 Brake Disc

      Remove the No. 1 brake flange, 3 No. 1 brake discs and 3 No. 1 brake plates from the front oil pump assembly.

  42. INSPECT NO. 1 BRAKE DISC


    1. A01HYI3

      Check if the contact surfaces of the No. 1 brake discs, No. 1 brake plates and No. 1 brake flange are worn or burnt.

      Note


      • If the lining of any No. 1 brake disc is peeled off or discolored, or even if part of the groove is damaged, replace all No. 1 brake discs.

      • Before assembling new No. 1 brake discs, soak them in ATF for at least 15 minutes.

      If necessary, replace them.

  43. REMOVE 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY


    1. A01HZMB

      Remove the 3 2nd brake piston return spring sub-assembly from the front oil pump assembly.

  44. INSPECT 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY


    1. A01I154

      Using a vernier caliper, measure the free length of the 3 2nd brake piston return spring sub-assemblies together with the spring seats.

      Standard Free Length
      23.26 mm (0.916 in.)

      If the free length is shorter than the standard free length, replace the 2nd brake piston return spring sub-assembly.

  45. REMOVE NO. 1 BRAKE PISTON


    1. A01I1P2

      While holding the front oil pump assembly by hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the front oil pump assembly to remove the No. 1 brake piston.

    2. A01I099E04

      Using a screwdriver, remove the 2 O-rings from the No. 1 brake piston.

  46. REMOVE FRONT DIFFERENTIAL CASE


    1. A01HZ5B

      Remove the front differential case from the transaxle case sub-assembly.

  47. REMOVE COUNTER DRIVE GEAR NUT


    1. A01HZM3E01

      Using SST and a hammer, unstake the front planetary gear assembly.

      SST
      09930-00010
    2. A01HYTXE01

      Turn the manual valve lever shaft sub-assembly counterclockwise to set it to the P position as shown in the illustration.

    3. A01HYPGE01

      Using SST, remove the counter drive gear nut from the front planetary gear assembly.

      SST
      09387-00130
    4. A01HYRME01

      Turn the manual valve lever shaft sub-assembly 2 notches clockwise to set it to the N position as shown in the illustration.

  48. REMOVE COUNTER DRIVEN GEAR


    1. A01I1XA

      Remove the counter driven gear from the transaxle case sub-assembly.

  49. REMOVE DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING RH (INNER RACE)


    1. A01I1FOE11
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, remove the differential drive pinion tapered roller bearing RH (inner race) from the counter driven gear.

      SST
      09950-00020
      09950-00030
      09950-40011   ( 09957-04010 )
      09950-60010   ( 09951-00320 )

  50. REMOVE DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING LH (INNER RACE)

    Tech Tips

    If removing the differential drive pinion tapered roller bearing LH (inner race), replace the counter driven gear with a new one.

  51. REMOVE PAWL SHAFT CLAMP


    1. A01HXO2

      Remove the bolt and pawl shaft clamp from the transaxle case sub-assembly.

  52. REMOVE NO. 1 TRANSMISSION CASE PLATE


    1. A01I17I

      Remove the bolt and No. 1 transmission case plate from the transaxle case sub-assembly.

  53. REMOVE PAWL STOPPER PLATE


    1. A01I0UN

      Remove the 2 bolts and pawl stopper plate from the transaxle case sub-assembly.

  54. REMOVE PARKING LOCK SLEEVE


    1. A01HXIP

      Remove the parking lock sleeve from the transaxle case sub-assembly.

  55. REMOVE PARKING LOCK PAWL


    1. A01HXURE02
      Text in Illustration
      *1 Parking Lock Pawl Pin
      *2 Parking Lock Pawl Shaft
      *3 Spring
      *4 Parking Lock Pawl

      Remove the spring, parking lock pawl pin, parking lock pawl shaft and parking lock pawl from the transaxle case sub-assembly.

  56. REMOVE DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING LH (OUTER RACE)


    1. A01HXKPE01

      Using SST, remove the differential drive pinion tapered roller bearing LH (outer race) from the transaxle case sub-assembly.

      SST
      09308-00010

  57. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING (OUTER RACE)


    1. A01I0L6E01
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, remove the front differential case rear tapered roller bearing (inner race) from the front differential case.

      SST
      09950-00020
      09950-00030
      09950-40011   ( 09957-04010 )
      09950-60010   ( 09951-00480 )
    2. A01HXDAE01

      Using SST, remove the front differential case rear tapered roller bearing (outer race) from the transaxle case sub-assembly.

      SST
      09308-00010

  58. REMOVE TRANSAXLE CASE OIL SEAL


    1. A01HZWCE01

      Using SST and a hammer, remove the transaxle case oil seal from the transaxle case sub-assembly.

      SST
      09950-60010   ( 09951-00650 )
      09950-70010   ( 09951-07100 )

  59. REMOVE ONE-WAY CLUTCH ASSEMBLY


    1. A01HYNE

      Using a screwdriver, remove the snap ring from the transaxle case sub-assembly.

    2. A01I0E4E02
      Text in Illustration
      *1 One-way Clutch Assembly with Planetary Ring Gear
      *2 Thrust Needle Roller Bearing

      Remove the one-way clutch assembly with planetary ring gear from the transaxle case sub-assembly.

    3. Remove the thrust needle roller bearing from the front planetary gear assembly.

    4. A01I0LDE02
      Text in Illustration
      *1 One-way Clutch Assembly
      *2 Outer Race Retainer
      *3 Planetary Ring Gear

      Remove the one-way clutch assembly from the planetary ring gear.

    5. Remove the outer race retainer from the one-way clutch assembly.

  60. INSPECT ONE-WAY CLUTCH ASSEMBLY


    1. A01HZ0BE05
      Text in Illustration
      *1 Planetary Ring Gear
      *2 One-way Clutch Assembly
      *a Free
      *b Lock

      Temporarily install the one-way clutch assembly to the planetary ring gear.

    2. Make sure that the one-way clutch assembly turns freely counterclockwise and locks when turned clockwise.

      If the one-way clutch assembly does not operate normally, replace it.

  61. REMOVE PLANETARY RING GEAR FLANGE


    1. A01HXYZE02
      Text in Illustration
      *1 Snap Ring
      *2 Planetary Ring Gear Flange
      *3 Planetary Ring Gear

      Using a screwdriver, remove the snap ring from the planetary ring gear.

    2. Remove the planetary ring gear flange from the planetary ring gear.

  62. REMOVE NO. 2 BRAKE DISC


    1. A01I10X

      Using a screwdriver, remove the snap ring from the transaxle case sub-assembly.

    2. A01I0FNE01
      Text in Illustration
      *1 No. 2 Brake Flange
      *2 No. 2 Brake Plate
      *3 No. 2 Brake Disc

      Remove the No. 2 brake flange, 4 No. 2 brake discs and 4 No. 2 brake plates from the transaxle case sub-assembly.

  63. INSPECT NO. 2 BRAKE DISC


    1. A01I0QV

      Check if the contact surfaces of the No. 2 brake discs, No. 2 brake plates and No. 2 brake flange are worn or burnt.

      Note


      • If the lining of any No. 2 brake disc is peeled off or discolored, or even if part of the groove is damaged, replace all No. 2 brake discs.

      • Before assembling new No. 2 brake discs, soak them in ATF for at least 15 minutes.

      If necessary, replace them.

  64. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY


    1. A01HZON

      Using a screwdriver, remove the snap ring from the transaxle case sub-assembly.

    2. A01HYCT

      Remove the 1st and reverse brake return spring sub-assembly from the transaxle case sub-assembly.

  65. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY


    1. A01I1UO

      Using a vernier caliper, measure the free length of the 1st and reverse brake return spring sub-assembly together with the spring seat.

      Standard Free Length
      15.79 mm (0.622 in.)

      If the free length is shorter than the standard free length, replace the 1st and reverse brake return spring sub-assembly.

  66. REMOVE NO. 2 BRAKE PISTON


    1. A01I0XA

      Apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the ATF hole to remove the No. 2 brake piston from the transaxle case sub-assembly.

    2. A01HY9F

      Using a screwdriver, remove the 2 O-rings from the No. 2 brake piston.

  67. REMOVE FRONT PLANETARY GEAR ASSEMBLY


    1. A01I1DRE01

      Using SST and a press, remove the front planetary gear assembly from the transaxle case sub-assembly.

      SST
      09950-60010   ( 09951-00580 )
      09950-70010   ( 09951-07100 )

  68. REMOVE COUNTER DRIVE GEAR


    1. A01HXPLE01

      Using SST and a press, remove the counter drive gear with bearing inner race (front side) from the transaxle case sub-assembly.

      SST
      09950-60020   ( 09951-00710 )
      09950-70010   ( 09951-07100 )

    2. Remove the bearing inner race (rear side).

    3. A01HYFN

      As shown in the illustration, tighten 2 service bolts evenly to make a clearance of approximately 5.0 mm (0.197 in.) between the counter drive gear and bearing inner race (front side).

    4. A01I0MNE03
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, remove the bearing inner race (front side) from the counter drive gear.

      SST
      09950-00020
      09950-00030
      09950-40011   ( 09957-04010 )
      09950-60020   ( 09951-00710 )

  69. REMOVE NO. 3 BRAKE PISTON


    1. A01HYB8E01

      Place SST on the brake piston return spring and compress the brake piston return spring with a press.

      SST
      09387-00070

    2. Using a screwdriver, remove the snap ring from the transaxle case sub-assembly.

    3. A01I0Q9E02
      Text in Illustration
      *1 No. 3 Brake Piston Return Spring Sub-assembly

      Remove the No. 3 brake piston return spring sub-assembly from the transaxle case sub-assembly.

    4. A01I0EIE02
      Text in Illustration
      *1 No. 3 Brake Piston

      Remove the No. 3 brake piston from the transaxle case sub-assembly.

    5. A01HY7S

      Using a screwdriver, remove the 2 O-rings from the No. 3 brake piston.

  70. INSPECT NO. 3 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY


    1. A01HY0P

      Using a vernier caliper, measure the free length of the No. 3 brake piston return spring sub-assembly together with the spring seat.

      Standard Free Length
      9.15 mm (0.360 in.)

      If the free length is shorter than the standard free length, replace the No. 3 brake piston return spring sub-assembly.

  71. REMOVE MANUAL DETENT SPRING SUB-ASSEMBLY


    1. A01HYC1

      Remove the bolt, manual detent spring cover and manual detent spring sub-assembly from the transaxle case sub-assembly.

  72. REMOVE PARKING LOCK ROD SUB-ASSEMBLY


    1. A01I1A4

      Remove the parking lock rod sub-assembly from the manual valve lever shaft sub-assembly.

      Tech Tips

      Align the protrusions with the notches on the manual valve lever shaft sub-assembly to remove the parking lock rod sub-assembly.

  73. REMOVE MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY


    1. A01I1J1

      Using needle-nose pliers, remove the manual valve lever shaft retainer spring from the manual valve lever shaft sub-assembly.

    2. A01HZN4

      Remove the manual valve lever shaft sub-assembly from the transaxle case sub-assembly.

  74. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL


    1. A01HYR2

      Using a screwdriver, remove the manual valve lever shaft oil seal from the transaxle case sub-assembly.