VALVE BODY ASSEMBLY (When Using the Engine Support Bridge) INSTALLATION


  1. INSTALL MANUAL VALVE


    1. Coat the manual valve with ATF and install it to the transmission valve body assembly.

  2. INSTALL TRANSMISSION VALVE BODY ASSEMBLY


    1. Coat the O-ring of the transmission wire with ATF.

    2. A01HZEEE01
      Text in Illustration
      *1 Manual Valve Lever Shaft Sub-assembly
      *2 Manual Valve
      *a Positioning Bolt

      Insert the pin of the manual valve lever shaft sub-assembly into the groove on the end of the manual valve and install the transmission valve body assembly to the automatic transaxle assembly with the 11 bolts.

      Torque:
      Bolt (A), (B), (C)
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }
      Bolt (D)
      9.6 N*m  { 98 kgf*cm, 85 in.*lbf }
      Bolt Length
      Bolt (A)
      25 mm (0.984 in.)
      Bolt (B)
      30 mm (1.18 in.)
      Bolt (C), (D)
      35 mm (1.38 in.)

      Note


      • When installing the transmission valve body assembly, be careful not to allow the speed sensor and automatic transaxle assembly to interfere with each other.

      • Be sure to insert the pin of the manual valve lever shaft sub-assembly into the groove on the end of the manual valve.

      • First, temporarily install the bolts marked (*a) in the illustration because they are positioning bolts.

  3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY


    1. Coat a new O-ring with ATF.

    2. Install the O-ring to the valve body oil strainer assembly.

      Text in Illustration
      *1 O-ring

      Note

      Ensure that the O-ring is not twisted.

    3. Install the valve body oil strainer assembly to the transmission valve body assembly with the 2 bolts.

      Torque:
      9.6 N*m  { 98 kgf*cm, 85 in.*lbf }

  4. INSTALL TRANSMISSION OIL CLEANER MAGNET


    1. A01HXF6E01
      Text in Illustration
      *1 Transmission Oil Cleaner Magnet

      Install the 4 transmission oil cleaner magnets to the automatic transaxle oil pan sub-assembly as shown in the illustration.

  5. INSTALL AUTOMATIC TRANSAXLE OIL PAN GASKET


    1. Install a new automatic transaxle oil pan gasket to the automatic transaxle oil pan sub-assembly.

  6. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY


    1. A01I0YS

      Clean and degrease the 2 bolts and the installation holes in the automatic transaxle assembly.

    2. A01HZ7X

      Install the automatic transaxle oil pan sub-assembly with automatic transaxle oil pan gasket to the automatic transaxle assembly with the 17 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

      Note

      Completely remove any oil or grease from the contact surfaces of the automatic transaxle assembly and automatic transaxle oil pan sub-assembly with automatic transaxle oil pan gasket before installation.

    3. Apply adhesive to 2 or 3 threads on the ends of the 2 bolts.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

      Note

      In order to ensure proper sealing of the 2 bolts, apply adhesive to the 2 bolts and install them within 10 minutes of adhesive application.

    4. A01HXEB

      Install the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  7. INSTALL FRONT FRAME ASSEMBLY

    Click here

  8. ADD AUTOMATIC TRANSAXLE FLUID

    Click here

  9. CHECK AUTOMATIC TRANSAXLE SYSTEM

    Note

    If automatic transaxle assembly parts have been replaced, refer to Parts Replacement Compensation Table to determine if any additional operations are necessary Click here.