VALVE BODY ASSEMBLY (When Using the Engine Support Bridge) REMOVAL


  1. DRAIN AUTOMATIC TRANSAXLE FLUID


    1. Remove the front wheel opening extension pad LH, engine under cover LH and front fender apron seal LH.

    2. A01I196

      Remove the refill plug and gasket from the automatic transaxle.

    3. A01I1E4

      Using a 6 mm hexagon socket wrench, remove the overflow plug and gasket from the automatic transaxle.

    4. A01I1REE04
      Text in Illustration
      *1 No. 1 Transmission Oil Filler Tube
      *2 Hexagon Socket Wrench
      *a Overflow Plug Hole

      Using a 6 mm hexagon socket wrench, remove the No. 1 transmission oil filler tube from the automatic transaxle.

    5. Drain automatic transaxle fluid from the automatic transaxle.

    6. A01I1REE04
      Text in Illustration
      *1 No. 1 Transmission Oil Filler Tube
      *2 Hexagon Socket Wrench
      *a Overflow Plug Hole

      Using a 6 mm hexagon socket wrench, install the No. 1 transmission oil filler tube to the automatic transaxle.

      Torque:
      1.7 N*m  { 17 kgf*cm, 15 in.*lbf }
    7. A01I1E4

      Using a 6 mm hexagon socket wrench, install a new gasket and the overflow plug to the automatic transaxle.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }
    8. A01I196

      Temporarily install the gasket and refill plug to the automatic transaxle.

  2. REMOVE FRONT FRAME ASSEMBLY

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  3. REMOVE AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY


    1. A01I18Y

      Remove the 19 bolts and automatic transaxle oil pan sub-assembly from the automatic transaxle assembly.

      Note

      Some fluid will remain in the automatic transaxle oil pan sub-assembly. Remove all the bolts, and carefully remove the automatic transaxle oil pan sub-assembly.

  4. REMOVE AUTOMATIC TRANSAXLE OIL PAN GASKET


    1. Remove the automatic transaxle oil pan gasket from the automatic transaxle oil pan sub-assembly.

  5. REMOVE TRANSMISSION OIL CLEANER MAGNET


    1. A01HXF6E01
      Text in Illustration
      *1 Transmission Oil Cleaner Magnet

      Remove the 4 transmission oil cleaner magnets from the automatic transaxle oil pan sub-assembly.

  6. INSPECT TRANSMISSION OIL CLEANER MAGNET


    1. A01HXIB

      Use the removed transmission oil cleaner magnets to collect any steel chips. Examine the chips and particles in the automatic transaxle oil pan sub-assembly and on the transmission oil cleaner magnets to determine what type of wear has occurred in the automatic transaxle assembly:

      Result
      Steel (magnetic)
      Bearing, gear and plate wear
      Brass (non-magnetic)
      Bushing wear
  7. REMOVE VALVE BODY OIL STRAINER ASSEMBLY


    1. A01HXGW

      Remove the 2 bolts and valve body oil strainer assembly from the transmission valve body assembly.

    2. A01HY6CE02
      Text in Illustration
      *1 O-ring

      Remove the O-ring from the valve body oil strainer assembly.

  8. REMOVE TRANSMISSION VALVE BODY ASSEMBLY


    1. A01HYGA

      Remove the 11 bolts and transmission valve body assembly from the automatic transaxle assembly.

      Note

      When removing the transmission valve body assembly, be careful not to allow the speed sensor and the automatic transaxle assembly to interfere with each other.

  9. REMOVE MANUAL VALVE


    1. A01HZ3V

      Remove the manual valve from the transmission valve body assembly.