RADIATOR REMOVAL


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work Click here.

  2. DRAIN ENGINE COOLANT

    Note

    Do not remove the radiator cap sub-assembly, cylinder block drain cock plugs and radiator drain cock plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

    2. Loosen the 2 cylinder block drain cock plugs.

    3. Remove the radiator cap sub-assembly.

      A01I1TFE01
      Text in Illustration
      *1 Radiator Cap Sub-assembly *2 Cylinder Block Drain Cock Plug
      *3 Radiator Drain Cock Plug *4 Air Drain Cock Plug

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

  3. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH

  4. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH

  5. REMOVE ENGINE UNDER COVER RH

  6. REMOVE ENGINE UNDER COVER LH

  7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  8. REMOVE FRONT BUMPER ASSEMBLY

    Click here

  9. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

    Click here

  10. REMOVE BATTERY


    1. A01I1FZ

      Loosen the nut, and separate the positive (+) battery terminal.

    2. Loosen the nut and remove the bolt and battery clamp.

    3. Remove the battery and battery tray.

  11. REMOVE INLET NO. 2 AIR CLEANER


    1. A01I03Y

      Disconnect the 2 wire harness clamps and vacuum hose clamp.

    2. Remove the 2 bolts and inlet No. 2 air cleaner from the air cleaner case sub-assembly.

  12. REMOVE INLET NO. 1 AIR CLEANER


    1. A01I18E

      Disengage the pin and remove the inlet No. 1 air cleaner.

  13. REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. A01HYHJ

      Disconnect the radiator reserve tank hose.

    2. Remove the 2 bolts and radiator reserve tank assembly.

  14. DISCONNECT INLET RADIATOR HOSE


    1. A01I194

      Disconnect the inlet radiator hose.

  15. DISCONNECT OUTLET RADIATOR HOSE


    1. A01I123

      Disconnect the outlet radiator hose and clamp.

  16. REMOVE HOOD LOCK ASSEMBLY


    1. A01I1JYE01
      Text in Illustration
      *a Protective Tape

      Using a screwdriver, remove the hood lock nut cap.

      Tech Tips

      Tape the screwdriver tip before use.

    2. w/ Engine Hood Courtesy Switch:


      1. A01I1E7

        Disconnect the connector.

    3. A01HY4CE01
      Text in Illustration
      *1 Hood Lock Bolt

      Remove the 2 bolts and hood lock bolt.

    4. A01HYR4

      Disconnect the hood lock control cable assembly and remove the hood lock assembly.

  17. REMOVE UPPER RADIATOR SUPPORT


    1. A01I0IU

      Disconnect the 2 connectors.

    2. A01I1A9

      Disconnect the hood lock control cable clamp and remove the 5 bolts and upper radiator support.

    3. Remove the 2 radiator support cushions from the radiator assembly.

  18. REMOVE RADIATOR ASSEMBLY


    1. A01HZ4D

      Disconnect the 3 clamps and connector.

    2. A01I09U

      Remove the 4 bolts and separate the condenser assembly from the radiator assembly.

    3. A01I0P5

      Remove the radiator assembly with fan assembly.

      Note

      Do not apply any excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.

    4. Remove the 2 lower radiator supports from the radiator assembly.

    5. A01HZG7

      Release the 3 claws and lift the fan assembly from the radiator.