INTAKE MANIFOLD REMOVAL


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work Click here.

  2. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Click here

  5. REMOVE FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY


    1. A01I1IF

      Disengage the 2 clamps and separate the wire harness from the front outer cowl top panel sub-assembly.

    2. A01HY4M

      Remove the 10 bolts and front outer cowl top panel sub-assembly.

  6. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY

    Click here

  7. REMOVE VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)


    1. A01HXV7

      Disconnect the union to connector tube hose and wire harness clamp.

    2. Disconnect the 2 vacuum hoses and connector.

    3. Remove the bolt and vacuum switching valve assembly.

  8. DISCONNECT NO. 2 VENTILATION HOSE


    1. A01HZWS

      Disconnect the No. 2 ventilation hose from the intake manifold.

  9. DISCONNECT UNION TO CONNECTOR TUBE HOSE


    1. A01HZX2

      Disconnect the union to connector tube hose from the intake manifold.

  10. DISCONNECT FUEL TUBE SUB-ASSEMBLY


    1. A01HXMDE01

      Remove the No. 1 fuel pipe clamp.

    2. A01I0BSE01
      Text in Illustration
      *1 Fuel Pipe
      *2 Fuel Tube Connector
      *3 Nylon Tube
      *4 O-ring
      *5 Retainer
      A01I0B8 Pinch
      A01HZQC Pull

      Pinch the retainer of the fuel tube connector, and then pull the fuel tube connector off of the fuel pipe.

      Note


      • Check for foreign matter on the fuel tube around the fuel tube connector. Clean it if necessary. Foreign matter can affect the ability of the O-ring to seal the fuel tube connector and fuel pipe.

      • Do not use any tools to separate the fuel tube connector and fuel pipe.

      • Do not forcefully bend, kink or twist the nylon tube.

      • Keep the fuel tube connector and fuel pipe free from foreign matter.

      • If the fuel tube connector and fuel pipe are stuck, push and pull to release them.

      • Put the fuel tube connector and fuel pipe in plastic bags to prevent damage and contamination.

    3. Remove the fuel tube sub-assembly from the fuel hose clamp.

  11. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. A01HXOG

      Remove the 2 bolts, and then remove the fuel delivery pipe together with the 4 fuel injectors.

      Note

      Be careful not to drop the fuel injectors when removing the fuel delivery pipe.

    2. A01I1AV

      Remove the 2 fuel delivery spacers from the cylinder head.

    3. Remove the 4 injector vibration insulators from the cylinder head.

  12. REMOVE INTAKE MANIFOLD


    1. A01HYLI

      Remove the 2 bolts and 2 wire harness clamp brackets.

    2. A01HXIE

      Disconnect the fuel vapor feed hose.

    3. Disconnect the 3 wire harness clamps and connector.

    4. Remove the bolt and wire harness clamp bracket.

    5. A01I25U

      Apply battery voltage to the terminals of the connector to close the tumble control valves.

      Standard
      Tester Connection Specified Condition
      Positive (+) battery voltage applied to terminal 8 (M-), and negative (-) battery voltage applied to terminal 4 (M+) Open → Closed

      Note


      • If this procedure is not performed, the tumble control valves may be damaged when the intake manifold is removed.

      • Apply battery voltage for 1 to 3 seconds.

      • If battery voltage is applied for more than 3 seconds, the actuator may be damaged.

      • Do not allow the lead wires to contact the other terminals.

    6. A01HZMV

      Remove the bolt and separate the wire harness.

    7. Disconnect the 2 wire harness clamps and intake air control valve actuator connector.

    8. A01HZOZ

      Remove the 6 bolts and intake manifold.

      Note

      The tumble control valves may be damaged if they are not closed before removing the intake manifold.

      Tech Tips

      Connect the battery to the terminals of the actuator to operate the motor and close the valves Click here.

    9. A01HYFJ

      Remove the intake manifold gasket from the intake manifold.

    10. A01HXI4

      Disconnect the 2 vacuum hoses from the intake manifold and remove the No. 1 check valve.

    11. A01I0Q1

      Remove the bolt and wire harness clamp bracket.