EXHAUST MANIFOLD INSTALLATION


  1. INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR


    1. Install the No. 1 manifold converter insulator to the exhaust manifold converter sub-assembly with the 4 bolts.

      Torque:
      14 N*m  { 138 kgf*cm, 10 ft.*lbf }

  2. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. Install the No. 2 exhaust manifold heat insulator to the exhaust manifold converter sub-assembly with the 2 bolts.

      Torque:
      14 N*m  { 138 kgf*cm, 10 ft.*lbf }

  3. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. Install a new exhaust manifold to head gasket to the cylinder head sub-assembly.

    2. Temporarily install the exhaust manifold converter sub-assembly to the cylinder head sub-assembly with the 5 nuts.

    3. A01I1IUE08

      Tighten the 5 nuts in the order shown in the illustration.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

  4. INSTALL AIR FUEL RATIO SENSOR

    Click here

  5. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. Install the No. 1 exhaust manifold heat insulator to the exhaust manifold converter sub-assembly with the 4 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  6. INSTALL NO. 2 MANIFOLD STAY


    1. Install the No. 2 manifold stay to the exhaust manifold converter sub-assembly and stiffening crankcase assembly with the bolt and nut.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  7. INSTALL MANIFOLD STAY


    1. Install the manifold stay to the exhaust manifold converter sub-assembly and stiffening crankcase assembly with the bolt and nut.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  8. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. A01HXZOE03

      Using a vernier caliper, measure the free length of the compression spring.

      Minimum Free Length 40.5 mm (1.60 in.)

      Tech Tips

      If the length is less than the minimum, replace the compression spring.

    2. Temporarily install a new gasket to the exhaust manifold converter sub-assembly.

    3. A01I0DFE40
      Text in Illustration
      *1 Exhaust Manifold Converter Sub-assembly
      *2 Gasket
      *a Wooden Block

      Using a plastic hammer and wooden block, tap in the gasket until its surface is flush with the exhaust manifold converter sub-assembly.

      Note


      • Be sure to install the gasket in the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • Do not push in the gasket by using the exhaust pipe when connecting it.

    4. Install a new gasket to the front exhaust pipe assembly.

    5. Connect the front exhaust pipe assembly to the exhaust pipe support.

    6. Install the front exhaust pipe assembly with the 2 compression springs, 2 bolts and 2 nuts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

    7. Connect the heated oxygen sensor connector.

  9. INSTALL ENGINE UNDER COVER RH

  10. INSTALL ENGINE UNDER COVER LH

  11. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH

  12. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

  13. INSPECT FOR EXHAUST GAS LEAK