FUEL PRESSURE REGULATOR REMOVAL


  1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

    Click here

  2. REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. A01HYL0

      Disconnect the 3 harness clamps.

      Note

      Do not damage the wire harness.

    2. A01I08F

      Remove the harness protector from the wire harness.

      Note

      Do not damage the wire harness.

    3. A01I145

      Disconnect the connector of the fuel sender gauge assembly.

    4. A01I0JLE01

      Release the lock as shown in the illustration and slide the fuel sender gauge assembly to remove it.

  3. REMOVE FUEL PUMP


    1. A01I0FO

      Disconnect the connector of the fuel pump harness.

    2. A01HZMX

      Disconnect the fuel pump filter hose.

    3. A01HXFLE02
      Text in Illustration
      *1 Fuel Tube
      *2 Fuel Sub-tank

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws, and remove the fuel filter and fuel pump from the fuel sub-tank.

      Note

      Do not do anything which may separate the fuel tube from either the fuel suction plate or fuel filter assembly, such as applying excessive force to the tube Click here.

    4. A01I0BJ

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.

    5. A01HY5HE01
      Text in Illustration
      *1 Fuel Filter
      *2 Suction Filter

      Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump from the fuel filter.

      Note


      • Do not damage the fuel filter.

      • Do not remove the suction filter.

      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.

    6. A01HXNA

      Disconnect the fuel pump harness connector.

    7. A01I24HE01
      Text in Illustration
      *1 O-ring
      *2 Spacer
      *a 5.0 mm (0.197 in.)

      Remove the O-ring and spacer from the fuel pump.

      Note

      Be careful not to damage the sealing surface.

      Tech Tips

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.

  4. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY


    1. A01I022

      Using a screwdriver with its tip wrapped in protective tape, remove the fuel pressure regulator assembly.

      Note

      Slowly pull out the fuel pressure regulator assembly because the O-ring is firmly installed between the fuel pressure regulator assembly and the fuel filter.

    2. A01I1VHE11
      Text in Illustration
      *1 O-ring

      Remove the 2 O-rings from the pressure regulator assembly.