FUEL PUMP DISASSEMBLY


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. A01HYL0

      Disconnect the 3 harness clamps.

      Note

      Do not damage the wire harness.

    2. A01I08F

      Remove the harness protector from the wire harness.

      Note

      Do not damage the wire harness.

    3. A01I145

      Disconnect the connector of the fuel sender gauge assembly.

    4. A01I0JLE01

      Release the lock as shown in the illustration and slide the fuel sender gauge assembly to remove it.

  2. REMOVE FUEL PUMP


    1. A01I0FO

      Disconnect the connector of the fuel pump harness.

    2. A01HZMX

      Disconnect the fuel pump filter hose.

    3. A01HXFLE02
      Text in Illustration
      *1 Fuel Tube
      *2 Fuel Sub-tank

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws, and remove the fuel filter and fuel pump from the fuel sub-tank.

      Note

      Do not do anything which may separate the fuel tube from either the fuel suction plate or fuel filter assembly, such as applying excessive force to the tube Click here.

    4. A01I1IZ

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.

    5. A01HZNXE01
      Text in Illustration
      *1 Fuel Filter
      *2 Suction Filter

      Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump from the fuel filter.

      Note


      • Do not damage the fuel filter.

      • Do not remove the suction filter.

      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.

    6. A01HYKS

      Disconnect the fuel pump harness connector.

    7. A01HY4JE03
      Text in Illustration
      *1 Fuel Pump Filter Seal
      *a 5.0 mm (0.197 in.)

      Remove the fuel pump filter seal from the fuel pump. If the fuel pump filter seal still remains in the fuel filter element, remove it using a wire tip (φ1 mm) that is formed as shown in the illustration.

      Note

      Be careful not to damage the sealing surface.

    8. A01I0GQ

      Remove the fuel pump spacer from the fuel pump.