ENGINE UNIT REMOVAL


  1. REMOVE ENGINE HANGERS


    1. A01I1B5E18
      Text in Illustration
      *1 No. 1 engine hanger
      *2 No. 2 engine hanger
      *a Bank 1
      *b Bank 2

      Remove the 4 bolts and 2 engine hangers.

  2. REMOVE INTAKE AIR SURGE TANK ASSEMBLY

    Note

    DO NOT apply oil to the bolts as listed below

    Oil Application Prohibited Bolt
    Intake Air Surge Tank Assembly and Intake Manifold
    No. 1 Surge Tank Stay and Intake Air Surge Tank Assembly
    Throttle Body Bracket and Intake Air Surge Tank Assembly

    1. Install 3 new gaskets to the intake air surge tank assembly.

    2. Temporarily install the intake air surge tank assembly with the 4 bolts and 2 nuts.

    3. A01I24KE01

      Using a 5 mm hexagon socket wrench, in several steps, uniformly tighten the 4 bolts and 2 nuts in the order shown in the illustration.

      Torque:
      Bolt
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }
      Nut
      16 N*m  { 163 kgf*cm, 12 ft.*lbf }

    4. Install the throttle body bracket and No. 1 surge tank stay with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    5. Install the vacuum hose clamp with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    6. Connect the connector to the intake air control valve assembly.

    7. Connect the 2 water by-pass hoses and fuel vapor feed hose.

    8. Connect the connector and wire harness clamp to the throttle body assembly.

    9. Connect the hose clamp and union to check valve hose.

    10. Connect the ventilation hose.

  3. REMOVE NO. 1 SURGE TANK STAY


    1. A01HXZB

      Remove the bolt and No. 1 surge tank stay.

  4. REMOVE THROTTLE BODY BRACKET


    1. A01HZV5

      Remove the bolt and throttle body bracket.

  5. REMOVE IGNITION COIL ASSEMBLY


    1. A01HXFU

      Remove the nut.

    2. Disconnect the 2 harness clamps.

    3. A01HZO2

      Disconnect the 6 ignition coil connectors.

    4. A01I00D

      Remove the 6 bolts and 6 ignition coils.

  6. REMOVE NO. 2 ENGINE MOUNTING STAY RH


    1. A01I1U6

      Remove the bolt and No. 2 engine mounting stay RH.

  7. REMOVE INTAKE MANIFOLD


    1. A01HZTN

      Uniformly loosen and remove the 6 bolts and 4 nuts.

    2. Remove the intake manifold and 2 gaskets.

  8. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. A01HZ7K

      Uniformly loosen and remove the 6 nuts.

    2. Remove the exhaust manifold sub-assembly RH and gasket.

  9. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A01HY9U

      Remove the oil level dipstick.

    2. Remove the bolt and No. 2 engine oil level dipstick guide.

    3. A01I0E7

      Remove the O-ring from the No. 2 engine oil level dipstick guide.

  10. REMOVE NO. 2 MANIFOLD STAY


    1. A01HZ05

      Remove the bolt, nut and No. 2 manifold stay.

  11. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01HZWL

      Remove the 3 bolts and No. 2 exhaust manifold heat insulator.

  12. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. A01HZKU

      Uniformly loosen and remove the 6 nuts.

    2. Remove the exhaust manifold assembly LH and gasket.

  13. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01HZO3

      Remove the 5 bolts and V-ribbed belt tensioner assembly.

  14. REMOVE NO. 2 TIMING GEAR COVER


    1. A01HZ8K

      Remove the 2 bolts and No. 2 timing gear cover.

  15. REMOVE WATER PUMP PULLEY


    1. A01HZHFE01

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

    2. Remove the 4 bolts and water pump pulley.

  16. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. A01HZE1

      Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley sub-assembly and idler pulley cover plate.

  17. REMOVE NO. 1 VACUUM SWITCHING VALVE


    1. A01HZIL

      Remove the bolt and No. 1 vacuum switching valve.

  18. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY


    1. A01HZZX

      Using a deep socket wrench, remove the engine oil pressure switch assembly.

  19. REMOVE KNOCK CONTROL SENSOR


    1. A01HXHN

      Disconnect the 2 knock control sensor connectors.

    2. Remove the 2 bolts and 2 knock control sensors.

  20. REMOVE KNOCK SENSOR WIRE


    1. A01HZC3

      Disconnect the 3 clamps and remove the knock sensor wire from the engine assembly.

  21. REMOVE ENGINE COOLANT TEMPERATURE SENSOR


    1. A01I1NH

      Using a 19 mm deep socket wrench, remove the engine coolant temperature sensor and gasket.