PROCEDURE
INSTALL WATER PUMP ASSEMBLY
Install a new gasket and the water pump with the 8 bolts shown in the illustration.
| Standard Bolt | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
INSTALL WATER PUMP PULLEY
Temporarily install the pulley with the 4 bolts.
Using SST, hold the pulley and tighten the 4 bolts.
INSTALL WATER INLET HOUSING
Install a new gasket to the water pump.
| *1 | No. 3 Water By-pass Hose |
| *a | RH Side |
| *b | Front |
Install the water inlet housing with the 3 bolts and connect the No. 3 water by-pass hose.
Tech Tips
Install the hose so that the direction of the hose clamp is as indicated in the illustration.
| *a | RH Side |
| *b | Front |
Connect the No. 5 water by-pass hose.
Tech Tips
Install the hose so that the direction of the hose clamp is as indicated in the illustration.
CONNECT NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY
Connect the water by-pass pipe with water hose.
| *a | Upper |
| *b | Front |
Tech Tips
Install the hose so that the direction of the hose clamp is as indicated in the illustration.
Install the 3 bolts.
Connect the No. 6 water by-pass hose.
INSTALL NO. 1 WATER BY-PASS HOSE
INSTALL FAN SHROUD
INSTALL NO. 1 RADIATOR HOSE
INSTALL NO. 2 RADIATOR HOSE
INSTALL AIR CLEANER ASSEMBLY
INSTALL AIR CLEANER HOSE ASSEMBLY
ADD ENGINE COOLANT
INSPECT FOR COOLANT LEAK
INSTALL V-BANK COVER SUB-ASSEMBLY
INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH
INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH