PROCEDURE
INSTALL WIRE HARNESS CLAMP BRACKET
Install the 2 wire harness clamp brackets with the 2 bolts.
INSTALL PURGE VSV
Connect the purge line hose to the intake manifold.
Install the purge VSV to the intake manifold with the bolt.
INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)
Install the vacuum switching valve to the intake manifold with the bolt.
Connect the 2 vacuum hoses to the vacuum switching valve.
INSTALL THROTTLE BODY ASSEMBLY
| *1 | Groove |
| *2 | Protrusion |
| *a | Surge Tank Side |
| *b | Throttle Body Side |
Align the protrusion of a new gasket with the groove of the intake manifold, and install the gasket.
Install the throttle body with the 4 bolts.
INSTALL NO. 2 V-BANK COVER BRACKET SUB-ASSEMBLY
Install the bracket with the bolt.
INSTALL V-BANK COVER BOLT
Install the cover bolt to the intake manifold.
INSTALL NO. 1 V-BANK COVER BRACKET
Install the bracket with the 2 bolts.
INSTALL VENTILATION HOSE ASSEMBLY
Install the ventilation hose to the intake manifold with the 2 bolts.
INSTALL INTAKE MANIFOLD
| *1 | Gasket |
Place 2 new gaskets on the intake manifold.
Place the intake manifold on the cylinder head.
Install and uniformly tighten the 8 bolts and 2 nuts in several steps.
Install the wire bracket to the intake manifold with the bolt.
Connect the 3 wire clamps to the 3 wire brackets.
Install the No. 3 engine cover.
Install the No. 1 engine cover sub-assembly.
Connect the purge VSV connector.
Connect the purge line hose to the purge VSV.
Connect the vacuum switching valve connector (for ACIS).
Connect the No. 1 ventilation hose.
Connect the 2 water by-pass hoses.
Connect the throttle body connector.
Connect the ventilation hose to the ventilation pipe of the cylinder head cover LH and RH.
INSTALL AIR CLEANER HOSE ASSEMBLY
| *1 | Groove |
| *2 | Protrusion |
Install the air cleaner hose so that the protrusion of the air cleaner cap aligns with the groove of the hose as shown in the illustration.
Tighten the 2 clamps.
Connect the vacuum hose.
Connect the No. 2 ventilation hose.
ADD ENGINE COOLANT
INSPECT FOR COOLANT LEAK
INSTALL V-BANK COVER SUB-ASSEMBLY
INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH
INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Note
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
CHECK THROTTLE BODY ASSEMBLY