ДВИГАТЕЛЬ В СБОРЕ СНЯТИЕ

PROCEDURE


  1. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  2. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE FRONT BUMPER COVER


  5. REMOVE HOOD SUB-ASSEMBLY


    1. B001ZVW

      Remove the 2 hood support bolts and disconnect the hood supports.

      CAUTION:

      Remove the hood support assembly while supporting the hood by hand.

    2. Remove the 4 bolts and hood.

  6. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  7. REMOVE FRONT FENDER APRON SEAL LH

    Click here

  8. REMOVE FRONT FENDER APRON SEAL REAR LH

    Click here

  9. REMOVE FRONT FENDER APRON SEAL FRONT RH

    Click here

  10. REMOVE FRONT FENDER APRON SEAL REAR RH

    Click here

  11. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. B001ZRF

      Remove the 10 bolts and No. 1 engine under cover.

  12. REMOVE NO. 2 ENGINE UNDER COVER


    1. B001ZL5

      Remove the 2 bolts and No. 2 engine under cover.

  13. REMOVE OIL PAN PROTECTOR ASSEMBLY

    Click here

  14. DRAIN ENGINE OIL

    Click here

  15. DRAIN ENGINE COOLANT

    Click here

  16. REMOVE TRANSMISSION OIL COOLER AIR DUCT

    Click here

  17. REMOVE RADIATOR SIDE DEFLECTOR LH

    Click here

  18. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. B001ZR2E06
      Text in Illustration
      *1 Bracket
      *2 Hook
      *3 Pin
      *4 Grommet

      Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

  19. REMOVE AIR CLEANER HOSE ASSEMBLY

    Click here

  20. REMOVE AIR CLEANER ASSEMBLY


    1. B001WKB

      Remove the 3 bolts and air cleaner.

  21. REMOVE NO. 1 RADIATOR HOSE

  22. REMOVE NO. 2 RADIATOR HOSE

  23. REMOVE FAN SHROUD

    Click here

  24. REMOVE RADIATOR ASSEMBLY

    Click here

  25. DISCONNECT FUEL MAIN AND RETURN HOSE


    1. B001XD0

      Remove the fuel pipe clamp.

    2. Disconnect the fuel main and return hoses Click here.

  26. DISCONNECT WIRE HARNESS AND HOSE


    1. B001XK9

      Disconnect the purge line hose.

    2. B001ZONE02

      Remove the heater hose.

    3. Disconnect the clamp and ECM connector.

      Text in Illustration
      *A w/o Rear Heater
      *B w/ Rear Heater

      Tech Tips

      Refer to the following procedures to disconnect the ECM connector Click here.

    4. B001Z10

      Disconnect the 5 connectors and clip from the connector holder block.

    5. B001WEV

      w/ Secondary Air Injection System:


      1. Disconnect the 2 air pump connectors and 3 clamps.

      2. Remove the nut and connector bracket.

      3. Remove the bolt and disconnect the ground wire.

      4. Disconnect the 2 air injection system hoses.

    6. B001WJL

      w/o Secondary Air Injection System:


      1. Remove the bolt and disconnect the ground wire.

    7. B001ZZK

      w/ Secondary Air Injection System:

      Disconnect the 4 air injection control driver connectors and clamp.

    8. B001XGC

      Remove the nut and disconnect the wire from the positive (+) battery cable.

    9. Disconnect the cable from the positive (+) battery terminal.

    10. Remove the bolt and disconnect the ground wire from the body.

    11. Disconnect the clamp.

    12. Remove the nut and disconnect the wire and 2 clips from the engine room junction block.

    13. Disconnect the 2 connectors and 2 clips from the engine room junction block.

    14. B001VXC

      Disconnect the 2 connectors and 2 clamps.

    15. B001WXU

      w/ Winch:

      Detach the wire harness clamp, remove the nut and disconnect the ground wire from the wire harness clamp bracket.

  27. DISCONNECT COOLER COMPRESSOR ASSEMBLY

    Click here

  28. DISCONNECT VANE PUMP ASSEMBLY

    Click here

  29. REMOVE GENERATOR ASSEMBLY

    Click here

  30. REMOVE TAILPIPE ASSEMBLY

    Click here

  31. REMOVE CENTER EXHAUST PIPE ASSEMBLY

    Click here

  32. REMOVE FRONT NO. 2 EXHAUST PIPE ASSEMBLY

    Click here

  33. REMOVE FRONT EXHAUST PIPE ASSEMBLY

    Click here

  34. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. B001WP8

      Disconnect the wire harness clamp.

    2. Remove the dipstick.

    3. Remove the bolt and dipstick guide.

    4. Remove the O-ring from the dipstick guide.

  35. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

    Click here

  36. REMOVE REAR PROPELLER SHAFT ASSEMBLY

    Click here

  37. REMOVE PROPELLER SHAFT HEAT INSULATOR

    Click here

  38. REMOVE NO. 2 MANIFOLD STAY

    Click here

  39. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

  40. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH

    Click here

  41. REMOVE NO. 1 MANIFOLD STAY

    Click here

  42. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

  43. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH

    Click here

  44. REMOVE STARTER COVER

    Click here

  45. REMOVE STARTER ASSEMBLY

    Click here

  46. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY

    Click here

  47. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

    Tech Tips

    Only perform this procedure when replacement of the engine mounting insulator is necessary.


    1. B001WN4

      Remove the 2 bolts and front engine mounting insulator RH.

    2. Remove the 4 bolts and rear engine mounting insulator from the transmission.

  48. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY


    1. B001X5AE02

      Using SST, hold the crankshaft.

      SST
      09213-70011
      09330-00021
    2. B001YJE

      Remove the 10 bolts, rear drive plate spacer, drive plate and crankshaft angle sensor rotor.

  49. DISCONNECT OIL COOLER PIPE ASSEMBLY


    1. B001W2N

      Remove the 2 bolts and disconnect the oil cooler pipe.

  50. REMOVE WATER PIPE AND HOSE SUB-ASSEMBLY


    1. B001Y3S

      Remove the 2 bolts and disconnect the hose. Then remove the water pipe and hose.

  51. REMOVE ENGINE ASSEMBLY


    1. B001ZEA

      Install 2 engine hangers with 2 bolts as shown in the illustration.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

      Tech Tips

      Engine hanger 12281-38150
      Bolt 90119-14120
    2. B001WOBE05
      Text in Illustration
      *1 Engine Hanger
      *2 ENGINE
      *a 50° or less

      Attach an engine sling device and hang the engine with a chain block.

      Note

      When hanging the engine, make sure to hang the engine with the sling device's hanging angle at 50° or less. If not, the engine or engine hangers may be damaged.

    3. B001YVVE05
      Text in Illustration
      *A RH
      *B LH

      Remove the 4 engine mounting insulator bolts.

    4. Lift the engine out from the vehicle slowly and carefully.

      Note


      • Make sure the engine is clear of all wiring, hoses and cables.

      • With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.

      • Pay attention to the angle of the sling device as the engine assembly or engine hangers may be damaged or deformed if the angle is incorrect.

  52. INSTALL ENGINE ON ENGINE STAND


    1. Install the engine onto an engine stand with bolts.

    2. Remove the 2 bolts and 2 engine hangers.

  53. REMOVE FRONT ENGINE MOUNTING INSULATOR LH


    1. B001ZLP

      Remove the nut and mounting insulator.

  54. REMOVE FRONT ENGINE MOUNTING INSULATOR RH


    1. B001WZW

      Remove the nut and mounting insulator.

  55. REMOVE NO. 2 FRONT ENGINE MOUNTING BRACKET LH


    1. B001Y96

      Remove the bolt and No. 2 front engine mounting bracket LH.