ДВИГАТЕЛЬ В СБОРЕ СНЯТИЕ

PROCEDURE

1. Click here

   DISCHARGE FUEL SYSTEM PRESSURE

   Click here

2. Click here

   PRECAUTION

   Note:

   After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

3. Click here

   DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

   Note:

   When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

4. Click here

   REMOVE FRONT BUMPER COVER

   
   

   • for Standard (Click here)

   • w/ Winch (Click here)

5. Click here

   REMOVE HOOD SUB-ASSEMBLY

   
   
   1. 

      Remove the 2 hood support bolts and disconnect the hood supports.

      CAUTION:

      Remove the hood support assembly while supporting the hood by hand.

   2. Remove the 4 bolts and hood.

6. Click here

   REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

   (Click here)

7. Click here

   REMOVE FRONT FENDER APRON SEAL LH

   Click here

8. Click here

   REMOVE FRONT FENDER APRON SEAL REAR LH

   Click here

9. Click here

   REMOVE FRONT FENDER APRON SEAL FRONT RH

   Click here

10. Click here

    REMOVE FRONT FENDER APRON SEAL REAR RH

    Click here

11. Click here

    REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    
    
    1. 

       Remove the 10 bolts and No. 1 engine under cover.

12. Click here

    REMOVE NO. 2 ENGINE UNDER COVER

    
    
    1. 

       Remove the 2 bolts and No. 2 engine under cover.

13. Click here

    REMOVE OIL PAN PROTECTOR ASSEMBLY

    Click here

14. Click here

    DRAIN ENGINE OIL

    Click here

15. Click here

    DRAIN ENGINE COOLANT

    Click here

16. Click here

    REMOVE TRANSMISSION OIL COOLER AIR DUCT

    Click here

17. Click here

    REMOVE RADIATOR SIDE DEFLECTOR LH

    Click here

18. Click here

    REMOVE V-BANK COVER SUB-ASSEMBLY

    
    
    1. 

       Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

       Table 1. Text in Illustration

       *1	Bracket
       *2	Hook
       *3	Pin
       *4	Grommet

19. Click here

    REMOVE AIR CLEANER HOSE ASSEMBLY

    Click here

20. Click here

    REMOVE AIR CLEANER ASSEMBLY

    
    
    1. 

       Remove the 3 bolts and air cleaner.

21. Click here

    REMOVE NO. 1 RADIATOR HOSE

22. Click here

    REMOVE NO. 2 RADIATOR HOSE

23. Click here

    REMOVE FAN SHROUD

    Click here

24. Click here

    REMOVE RADIATOR ASSEMBLY

    Click here

25. Click here

    DISCONNECT FUEL MAIN AND RETURN HOSE

    
    
    1. 

       Remove the fuel pipe clamp.

    2. Disconnect the fuel main and return hoses (Click here).

26. Click here

    DISCONNECT WIRE HARNESS AND HOSE

    
    
    1. 

       Disconnect the purge line hose.

    2. 

       Remove the heater hose.

    3. Disconnect the clamp and ECM connector.

       Table 2. Text in Illustration

       *A	w/o Rear Heater
       *B	w/ Rear Heater

       Tip:

       Refer to the following procedures to disconnect the ECM connector (Click here).

    4. 

       Disconnect the 5 connectors and clip from the connector holder block.

    5. 

       Remove the bolt and disconnect the ground wire.

    6. 

       Remove the nut and disconnect the wire from the positive (+) battery cable.

    7. Disconnect the cable from the positive (+) battery terminal.

    8. Remove the bolt and disconnect the ground wire from the body.

    9. Disconnect the clamp.

    10. Remove the nut and disconnect the wire and 2 clips from the engine room junction block.

    11. Disconnect the 2 connectors and 2 clips from the engine room junction block.

    12. 

        Disconnect the 2 connectors and 2 clamps.

    13. 

        w/ Winch:

        Detach the wire harness clamp, remove the nut and disconnect the ground wire from the wire harness clamp bracket.

27. Click here

    DISCONNECT COOLER COMPRESSOR ASSEMBLY

    Click here

28. Click here

    DISCONNECT VANE PUMP ASSEMBLY

    Click here

29. Click here

    REMOVE GENERATOR ASSEMBLY

    Click here

30. Click here

    REMOVE TAILPIPE ASSEMBLY

    Click here

31. Click here

    REMOVE CENTER EXHAUST PIPE ASSEMBLY

    Click here

32. Click here

    REMOVE FRONT NO. 2 EXHAUST PIPE ASSEMBLY

    Click here

33. Click here

    REMOVE FRONT EXHAUST PIPE ASSEMBLY

    Click here

34. Click here

    REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

    
    
    1. 

       Disconnect the wire harness clamp.

    2. Remove the dipstick.

    3. Remove the bolt and dipstick guide.

    4. Remove the O-ring from the dipstick guide.

35. Click here

    REMOVE FRONT PROPELLER SHAFT ASSEMBLY

    (Click here)

36. Click here

    REMOVE REAR PROPELLER SHAFT ASSEMBLY

    (Click here)

37. Click here

    REMOVE PROPELLER SHAFT HEAT INSULATOR

    Click here

38. Click here

    REMOVE NO. 2 MANIFOLD STAY

    Click here

39. Click here

    REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

40. Click here

    REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH

    Click here

41. Click here

    REMOVE NO. 1 MANIFOLD STAY

    Click here

42. Click here

    REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

43. Click here

    REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH

    Click here

44. Click here

    REMOVE STARTER COVER

    Click here

45. Click here

    REMOVE STARTER ASSEMBLY

    Click here

46. Click here

    REMOVE AUTOMATIC TRANSMISSION ASSEMBLY

    (Click here)

47. Click here

    REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

    Tip:

    Only perform this procedure when replacement of the engine mounting insulator is necessary.

    
    
    1. 

       Remove the 2 bolts and front engine mounting insulator RH.

    2. Remove the 4 bolts and rear engine mounting insulator from the transmission.

48. Click here

    REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY

    
    
    1. 

       Using SST, hold the crankshaft.

       09213-70011

       09330-00021

    2. 

       Remove the 10 bolts, rear drive plate spacer, drive plate and crankshaft angle sensor rotor.

49. Click here

    DISCONNECT OIL COOLER PIPE ASSEMBLY

    
    
    1. 

       Remove the 2 bolts and disconnect the oil cooler pipe.

50. Click here

    REMOVE WATER PIPE AND HOSE SUB-ASSEMBLY

    
    
    1. 

       Remove the 2 bolts and disconnect the hose. Then remove the water pipe and hose.

51. Click here

    REMOVE ENGINE ASSEMBLY

    
    
    1. 

       Install 2 engine hangers with 2 bolts as shown in the illustration.

       43 N*m

       438 kgf*cm

       32 ft.*lbf

       Tip:

       Engine hanger	12281-38150
       Bolt	90119-14120

    2. 

       Attach an engine sling device and hang the engine with a chain block.

       Table 3. Text in Illustration

       *1	Engine Hanger
       *2	ENGINE
       *a	50° or less

       Note:

       When hanging the engine, make sure to hang the engine with the sling device's hanging angle at 50° or less. If not, the engine or engine hangers may be damaged.

    3. 

       Remove the 4 engine mounting insulator bolts.

       Table 4. Text in Illustration

       *A	RH
       *B	LH

    4. Lift the engine out from the vehicle slowly and carefully.

       Note:
       

       • Make sure the engine is clear of all wiring, hoses and cables.

       • With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.

       • Pay attention to the angle of the sling device as the engine assembly or engine hangers may be damaged or deformed if the angle is incorrect.

52. Click here

    INSTALL ENGINE ON ENGINE STAND

    
    

    1. Install the engine onto an engine stand with bolts.

    2. Remove the 2 bolts and 2 engine hangers.

53. Click here

    REMOVE FRONT ENGINE MOUNTING INSULATOR LH

    
    
    1. 

       Remove the nut and mounting insulator.

54. Click here

    REMOVE FRONT ENGINE MOUNTING INSULATOR RH

    
    
    1. 

       Remove the nut and mounting insulator.

55. Click here

    REMOVE NO. 2 FRONT ENGINE MOUNTING BRACKET LH

    
    
    1. 

       Remove the bolt and No. 2 front engine mounting bracket LH.