ПРОКЛАДКА ГОЛОВКИ БЛОКА ЦИЛИНДРОВ УСТАНОВКА

PROCEDURE


  1. INSPECT CYLINDER HEAD SET BOLT

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  2. INSPECT CYLINDER HEAD SUB-ASSEMBLY

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  3. INSTALL CYLINDER HEAD SUB-ASSEMBLY RH


    1. Clean the cylinder block with solvent.

    2. Set the piston of the No. 1 cylinder to slightly ATDC.

    3. B001Y6JE02
      Text in Illustration
      *1 Lot No.
      *a Front

      Place the cylinder head gasket on the cylinder block surface with the front face of the Lot No. stamp upward.

      Note


      • Be careful of the installation direction.

      • Make sure that no oil is on the front end (indicated by the arrows) of the cylinder head gasket.

    4. Place the cylinder head on the cylinder block.

      Note


      • Ensure that no oil is on the mounting surface of the cylinder head.

      • Gently place the cylinder head in order not to damage the gasket with the bottom part of the head.

      Tech Tips

      The cylinder head bolts are tightened in 3 progressive steps.

    5. Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.

    6. B001Y2VE20

      Step 1:


      1. Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 10 cylinder head bolts with the plate washers in several steps in the sequence shown in the illustration.

        Torque:
        36 N*m  { 367 kgf*cm, 27 ft.*lbf }

    7. Step 2:


      1. Mark the front side of each cylinder head bolt head with paint.

      2. Tighten the cylinder head bolts another 90°.

    8. Step 3:


      1. Tighten the cylinder head bolts an additional 90°.

      2. Check that the paint marks are now at a 180° angle to the front.

    9. B001WLOE18

      Install and uniformly tighten the 2 bolts in the sequence shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  4. INSTALL CYLINDER HEAD SUB-ASSEMBLY LH


    1. Clean the cylinder block with solvent.

    2. Set the piston of the No. 1 cylinder to slightly ATDC.

    3. B001XBRE02
      Text in Illustration
      *1 Lot No.
      *a Front

      Place the cylinder head gasket on the cylinder block surface with the front face of the Lot No. stamp upward.

      Note


      • Be careful of the installation direction.

      • Make sure that no oil is on the front end (indicated by the arrows) of the cylinder head gasket.

    4. Place the cylinder head on the cylinder block.

      Note


      • Ensure that no oil is on the mounting surface of the cylinder head.

      • Gently place the cylinder head in order not to damage the gasket with the bottom part of the head.

      Tech Tips

      The cylinder head bolts are tightened in 3 progressive steps.

    5. Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.

    6. B001YZEE24

      Step 1:

      Tech Tips

      The cylinder head bolts are tightened in 3 progressive steps.


      1. Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 10 cylinder head bolts with the plate washers in several steps in the sequence shown in the illustration.

        Torque:
        36 N*m  { 367 kgf*cm, 27 ft.*lbf }

    7. Step 2:


      1. Mark the front side of each cylinder head bolt head with paint.

      2. Tighten the cylinder head bolts another 90°.

    8. Step 3:


      1. Tighten the cylinder head bolts an additional 90°.

      2. Check that the paint marks are now at a 180° angle to the front.

    9. B001ZNGE04

      Install and uniformly tighten the 2 bolts in the sequence shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  5. INSTALL VALVE STEM CAP

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  6. INSTALL VALVE LASH ADJUSTER ASSEMBLY

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  7. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

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  8. INSTALL CAMSHAFT

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  9. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY

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