РАСПРЕДВАЛ УСТАНОВКА

PROCEDURE

1. Click here

   INSTALL CAMSHAFT BEARING CAP RH

   
   

   1. Apply a light coat of engine oil to the camshaft journals, camshaft housings and bearing caps.

   2. 

      Install the No. 1 and No. 2 camshafts to the camshaft housing.

      Table 1. Text in Illustration

      *a	Identification Mark

      Tip:

      Check the identification mark stamped on the camshaft.

      Item	Mark
      for Intake Side	NO. 1
      for Exhaust Side	NO. 2

   3. Confirm the marks and numbers on the camshaft bearing caps and place them in their proper positions and directions.

   4. 

      Temporarily install the 10 bolts in the order shown in the illustration.

2. Click here

   INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY RH

   
   
   1. 

      Make sure that the valve rocker arms are installed as shown in the illustration.

      Table 2. Text in Illustration

      *1	Valve Rocker Arm
      *2	Valve Stem Cap
      *3	Valve Lash Adjuster

   2. 

      Apply seal packing in a continuous line as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Standard seal diameter
      3.5 to 4.0 mm (0.138 to 0.157 in.)

      Table 3. Text in Illustration

      *a	3.5 to 4.0 mm

      Note:
      

      • Remove any oil from the contact surface.

      • Install the camshaft housing within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.

   3. 

      Install the camshaft housing, and install the 18 bolts in the order shown in the illustration.

      for bolt A
      10 N*m	102 kgf*cm	7 ft.*lbf
      except bolt A
      30 N*m	306 kgf*cm	22 ft.*lbf

      Table 4. Text in Illustration

      *1	EX
      *2	IN
      *3	Knock Pin

      Note:
      

      • Do not start the engine for at least 2 hours after the installation.

      • Make sure that the knock pin of the camshaft is positioned as shown in the illustration before installing the camshaft housing.

   4. 

      Tighten the 10 bolts in the order shown in the illustration.

      16 N*m

      163 kgf*cm

      12 ft.*lbf

      Note:

      Thoroughly wipe clean any seal packing.

3. Click here

   INSTALL CAMSHAFT BEARING CAP LH

   
   

   1. Apply a light coat of engine oil to the camshaft journals, camshaft housings and bearing caps.

   2. 

      Install the No. 3 and No. 4 camshafts to the camshaft housing.

      Table 5. Text in Illustration

      *a	Identification Mark

      Tip:

      Check the identification mark stamped on the camshaft.

      Item	Mark
      for Intake Side	NO. 3
      for Exhaust Side	NO. 4

   3. Confirm the marks and numbers on the camshaft bearing caps and place them in their proper positions and directions.

   4. 

      Temporarily install the 10 bolts in the order shown in the illustration.

4. Click here

   INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY LH

   
   
   1. 

      Make sure that the valve rocker arms are installed as shown in the illustration.

      Table 6. Text in Illustration

      *1	Valve Rocker Arm
      *2	Valve Stem Cap
      *3	Valve Lash Adjuster

   2. 

      Apply seal packing in a continuous line as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Standard seal diameter
      3.5 to 4.0 mm (0.138 to 0.157 in.)

      Table 7. Text in Illustration

      *a	3.5 to 4.0 mm

      Note:
      

      • Remove any oil from the contact surface.

      • Install the camshaft housing within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.

   3. 

      Install the camshaft housing, and install the 18 bolts in the order shown in the illustration.

      for bolt A
      10 N*m	102 kgf*cm	7 ft.*lbf
      except bolt A
      30 N*m	306 kgf*cm	22 ft.*lbf

      Table 8. Text in Illustration

      *1	IN
      *2	EX
      *3	Knock Pin

      Note:
      

      • Do not start the engine for at least 2 hours after the installation.

      • Make sure that the knock pin of the camshaft is positioned as shown in the illustration before installing the camshaft housing.

   4. 

      Tighten the 10 bolts in the order shown in the illustration.

      16 N*m

      163 kgf*cm

      12 ft.*lbf

      Note:

      Thoroughly wipe clean any seal packing.

5. Click here

   INSTALL CRANKSHAFT TIMING GEAR KEY

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6. Click here

   SET NO. 1 CYLINDER TO TDC/COMPRESSION

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7. Click here

   INSTALL NO. 2 CHAIN TENSIONER ASSEMBLY

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8. Click here

   INSTALL NO. 1 CHAIN SUB-ASSEMBLY RH

   Click here

9. Click here

   INSTALL NO. 1 CHAIN VIBRATION DAMPER RH

   Click here

10. Click here

    INSTALL NO. 1 CHAIN TENSIONER SLIPPER RH

    Click here

11. Click here

    INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY RH

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12. Click here

    INSTALL NO. 3 CHAIN TENSIONER ASSEMBLY

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13. Click here

    INSTALL NO. 1 CHAIN SUB-ASSEMBLY LH

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14. Click here

    INSTALL NO. 1 CHAIN TENSIONER SLIPPER LH

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15. Click here

    INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY LH

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16. Click here

    INSTALL NO. 1 CHAIN VIBRATION DAMPER LH

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17. Click here

    TIGHTEN CAMSHAFT TIMING GEAR ASSEMBLY

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18. Click here

    CHECK NO. 1 CYLINDER TO TDC/COMPRESSION

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19. Click here

    INSTALL WATER INLET PIPE

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20. Click here

    INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

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21. Click here

    INSTALL SPARK PLUG TUBE GASKET

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22. Click here

    INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH

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23. Click here

    INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY RH

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24. Click here

    INSTALL IGNITION COIL ASSEMBLY

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25. Click here

    INSTALL CRANKSHAFT TIMING GEAR KEY

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26. Click here

    INSTALL CRANKSHAFT PULLEY

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27. Click here

    CONNECT WIRE HARNESS CLAMP BRACKET

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28. Click here

    INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY

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29. Click here

    INSTALL WATER PUMP PULLEY

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30. Click here

    INSTALL WATER INLET HOUSING

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31. Click here

    INSTALL AIR PIPE SUB-ASSEMBLY (w/ Secondary Air Injection System)

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32. Click here

    INSTALL NO. 1 ENGINE COVER

33. Click here

    INSTALL NO. 2 ENGINE COVER

34. Click here

    INSTALL FRONT WATER BY-PASS JOINT

    Click here

35. Click here

    INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY

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36. Click here

    INSTALL NO. 1 WATER BY-PASS HOSE

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37. Click here

    INSTALL GENERATOR ASSEMBLY

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38. Click here

    CONNECT OIL COOLER PIPE ASSEMBLY

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39. Click here

    CONNECT VANE PUMP ASSEMBLY

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40. Click here

    INSTALL INTAKE MANIFOLD

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41. Click here

    INSTALL OIL FILTER BRACKET

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42. Click here

    INSTALL NO. 1 OIL COOLER BRACKET

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43. Click here

    INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

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44. Click here

    INSTALL OIL PRESSURE SENDER GAUGE ASSEMBLY

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45. Click here

    INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

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46. Click here

    INSTALL OIL FILTER ELEMENT

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47. Click here

    CONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY

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48. Click here

    CONNECT COOLER COMPRESSOR ASSEMBLY

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49. Click here

    CONNECT WATER PIPE AND HOSE SUB-ASSEMBLY

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50. Click here

    CONNECT AIR PUMP HOSE AND WIRE HARNESS (w/ Secondary Air Injection System)

    Click here

51. Click here

    CONNECT ENGINE WIRE

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52. Click here

    INSTALL RADIATOR ASSEMBLY

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53. Click here

    INSTALL FAN SHROUD

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54. Click here

    INSTALL NO. 2 RADIATOR HOSE

55. Click here

    INSTALL NO. 1 RADIATOR HOSE

56. Click here

    INSTALL AIR CLEANER ASSEMBLY

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57. Click here

    INSTALL AIR CLEANER HOSE ASSEMBLY

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58. Click here

    INSTALL V-BANK COVER SUB-ASSEMBLY

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59. Click here

    ADD ENGINE OIL

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60. Click here

    ADD ENGINE COOLANT

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61. Click here

    CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

62. Click here

    INSPECT FOR OIL LEAK

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63. Click here

    INSPECT FOR COOLANT LEAK

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64. Click here

    INSPECT ENGINE OIL LEVEL

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65. Click here

    INSPECT IGNITION TIMING

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66. Click here

    INSPECT ENGINE IDLE SPEED

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67. Click here

    INSTALL FRONT FENDER APRON SEAL FRONT RH

    Click here

68. Click here

    INSTALL FRONT FENDER APRON SEAL LH

    Click here

69. Click here

    INSTALL NO. 2 ENGINE UNDER COVER

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70. Click here

    INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

71. Click here

    INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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72. Click here

    INSTALL HOOD TO COWL TOP SEAL

    Click here

73. Click here

    INSTALL FRONT FENDER MAIN SEAL LH

    Click here

74. Click here

    INSTALL FRONT FENDER MAIN SEAL RH

    Click here

75. Click here

    INSTALL FRONT WIPER ARM LH

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76. Click here

    INSTALL FRONT WIPER ARM RH

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77. Click here

    INSTALL RADIATOR SIDE DEFLECTOR LH

    Click here

78. Click here

    INSTALL TRANSMISSION OIL COOLER AIR DUCT

    Click here

79. Click here

    INSTALL FRONT BUMPER COVER

    (Click here)