FRONT BUMPER(w/ Winch) REASSEMBLY

PROCEDURE


  1. INSTALL WINCH CONTROL WIRE


    1. Install the winch control wire with the 2 nuts.

  2. INSTALL FRONT BUMPER NO. 2 PROTECTOR

    Tech Tips

    When installing the front bumper No. 2 protector, heat the rear bumper cover using a heat light.

    Standard
    Item Temperature
    Front Bumper Cover 20 to 30°C (68 to 86°F)

    Note

    Do not heat the front bumper cover excessively.


    1. When using a new front bumper cover:


      1. Clean the surface of a new front bumper cover.

      2. Using a heat light, heat the front bumper cover surface.

    2. When reusing the front bumper cover:


      1. Using a heat light, heat the front bumper cover surface.

      2. Remove the double-sided tape from the front bumper cover.

      3. Wipe off any tape adhesive residue with cleaner.

    3. A01X1IAE01
      Text in Illustration
      *a Mark-off Line

      Install 2 new front bumper No. 2 protectors.


      1. Remove the peeling paper from the face of 2 new front bumper No. 2 protectors.

        Tech Tips

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      2. Align the front bumper No. 2 protector with the mark-off line of the rear bumper cover and install it as shown in the illustration.

        Tech Tips

        Press the front bumper No. 2 protector firmly to install it.

  3. INSTALL FRONT BUMPER PAD

    Tech Tips

    When installing the front bumper pad, heat the rear bumper cover using a heat light.

    Standard
    Item Temperature
    Front Bumper Cover 20 to 30°C (68 to 86°F)

    Note

    Do not heat the front bumper cover excessively.


    1. When using a new front bumper cover:


      1. Clean the surface of a new front bumper cover.

      2. Using a heat light, heat the front bumper cover surface.

    2. When reusing the front bumper cover:


      1. Using a heat light, heat the front bumper cover surface.

      2. Remove the double-sided tape from the front bumper cover.

      3. Wipe off any tape adhesive residue with cleaner.

    3. Install 4 new front bumper pad.

      B001XXU

      1. Remove the peeling paper from the face of 4 new front bumper pad.

        Tech Tips

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      2. Install the front bumper pad as shown in the illustration.

        Tech Tips

        Press the front bumper pad firmly to install it.

  4. INSTALL FOG LIGHT MOUNTING BRACKET LH (w/ Fog Light)


    1. Attach the 3 claws to install the fog light mounting bracket LH.

  5. INSTALL FOG LIGHT MOUNTING BRACKET RH (w/ Fog Light)

    Tech Tips

    Use the same procedure described for the LH side.

  6. INSTALL FRONT BUMPER HOLE COVER LH (w/ Fog Light)


    1. Attach the 4 claws to the front bumper hole cover LH.

    2. Install the screw.

    3. Attach the 2 guides to the fog light bracket LH.

    4. Install the 3 screws.

  7. INSTALL FRONT BUMPER HOLE COVER RH (w/ Fog Light)

    Tech Tips

    Use the same procedure described for the LH side.

  8. INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY LH


    1. Attach the 10 claws to install the lower radiator grille sub-assembly LH.

    2. Install the 3 clips.

  9. INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  10. INSTALL FRONT LICENSE PLATE BRACKET


    1. Install the front license plate bracket with the 2 nuts.

  11. INSTALL NO. 4 ENGINE ROOM WIRE (w/ Fog Light)


    1. Attach the 10 clamps to install the No. 4 engine room wire.

  12. INSTALL FOG LIGHT ASSEMBLY LH (w/ Fog Light)

    Click here

  13. INSTALL FOG LIGHT ASSEMBLY RH (w/ Fog Light)

    Tech Tips

    Use the same procedure described for the LH side.

  14. INSTALL FRONT BUMPER INNER BRACKET (w/ Fog Light)


    1. Attach the 3 claws and install the front bumper inner bracket.

  15. INSTALL RADIATOR GRILLE SUB-ASSEMBLY

    Click here