HEADLIGHT ASSEMBLY(for LED Headlight) DISASSEMBLY

CAUTION / NOTICE / HINT

Note


  • Handle components indoors as much as possible to prevent foreign matter from entering and adhering to headlight assembly components.

  • Do not reuse parts which have reduced fastening ability due to thread damage.

  • Do not touch the inner surface of the lens and metallic surfaces as much as possible, or they may become dirty.

  • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

  • When installing components, make sure that the wire harness is not pinched or pulled.

  • Do not use solvent to clean components. Only clean them with a dry cloth.

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. REMOVE FRONT TURN SIGNAL LIGHT BULB


    1. B001ZX9E01
      Text in Illustration
      *a Matchmark
      *b Unlock Position Mark

      Turn the front turn signal light socket counterclockwise until the matchmark is aligned with the unlock position mark to disconnect the front turn signal light socket.

    2. B001ZDV

      Remove the front turn signal light bulb from the front turn signal light socket.

  2. REMOVE FRONT TURN SIGNAL LIGHT SOCKET


    1. B001VUE

      Disconnect the connector and remove the front turn signal light socket.

  3. REMOVE HEADLIGHT BRACKET LH (for Outside)


    1. B001WOH

      Remove the 3 screws and headlight bracket LH.

  4. REMOVE HEADLIGHT BRACKET LH (for Inside)


    1. B001W3J

      Remove the 3 screws and headlight bracket LH.

  5. REMOVE FRONT BUMPER BAR REINFORCEMENT LH


    1. B001YVE

      Remove the 2 screws.

    2. B00204K

      Detach the 2 guides and remove the front bumper reinforcement LH.

  6. REMOVE HEADLIGHT LENS LH

    Note


    • Perform work using clean rubber gloves.

    • Do not touch the inner surface of the lens and metallic surfaces as much as possible, or they may become dirty.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.


    1. B001XDN

      Remove the 2 screws and inner bracket.

    2. B001W6U

      Remove the 2 screws and outer bracket.

    3. B001Y6TE01
      Text in Illustration
      *a Matchmark
      *b Unlock Position Mark

      Turn the locking cap counterclockwise until the matchmark is aligned with the unlock position mark to remove the locking cap.

    4. B001YLC

      Disconnect the connector.

    5. Remove the 7 screws.

      B001XDME01
      Text in Illustration
      *A Headlight Assembly LH Backside *B Headlight Assembly LH Surface

    6. Remove the headlight lens LH:

      Note


      • Perform work using clean rubber gloves.

      • Do not touch the inner surface of the lens and metallic surfaces as much as possible, or they may become dirty.

      • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

      Tech Tips


      • The connection between the headlight lens LH and headlight housing is extremely tight. Therefore, make sure to use the following method of using a dryer to warm and soften the headlight lens gasket to separate the headlight lens LH and headlight housing.

      • With the headlight lens LH slightly lifted, cut the headlight lens gasket and separate the headlight lens LH.


      1. Using a dryer, warm the headlight lens gasket from the backside of the headlight assembly LH at the separation starting point of the headlight lens LH and headlight housing.

        Note

        If the headlight assembly LH is heated unevenly, it will deform or melt.

        B001ZKFE01
        Text in Illustration
        *A Headlight Assembly LH Surface *B Headlight Assembly LH Backside
        *a Separation Starting Point - -

        Tech Tips


        • If the headlight lens LH cannot be lifted, even after heating, using a screwdriver, lift the headlight lens LH.

        • Tape the screwdriver tip before use.

      2. Detach the 2 claws A and slightly lift the headlight lens LH.

      3. Heat the headlight lens gasket starting from the backside of the headlight assembly LH and finishing at the area around claw B.

      4. Detach the claw B and slightly lift the headlight lens LH.

      5. Heat the headlight lens gasket starting from the backside of the headlight assembly LH and finishing at the area around claw C.

      6. Detach the 2 claws C and slightly lift the headlight lens LH.

      7. Heat the headlight lens gasket starting from the backside of the headlight assembly LH and finishing at the area around claw D.

      8. Detach the 2 claws D and remove the headlight lens LH.

        B001X1IE01
        Text in Illustration
        *a Claw A *b Claw B
        *c Claw C *d Claw D

  7. REMOVE HEADLIGHT LENS GASKET

    Note


    • Perform work using clean rubber gloves.

    • Do not touch the inner surface of the lens and metallic surfaces as much as possible, or they may become dirty.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • The gasket must not be reused.


    1. Remove the headlight lens gasket from the headlight lens and headlight housing.

      Tech Tips

      Using a dryer, heat the headlight lens gasket. While softening the headlight lens gasket, remove it from the headlight lens LH and headlight housing.

  8. REMOVE HEADLIGHT UNIT LH

    Note


    • Perform work using clean rubber gloves.

    • Do not touch the headlight unit LH with bare hands.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.


    1. Using a vernier caliper, measure and record the protrusion amount of the horizontal and vertical aiming screw.

      B001ZNNE01
      Text in Illustration
      *a Protrusion Amount Measurement Area - -
    2. B001ZE0

      Disconnect the 2 connectors.

    3. Using a screwdriver, detach the 6 claws and remove the headlight unit LH.

      B001WHV
      Text in Illustration
      B001YA8 Protective Tape - -
    4. B001WRW

      Remove the leveling motor joint.

      Tech Tips

      Install the removed leveling motor joint to the headlight unit LH.

    5. B001YHL

      Turn the vertical aiming screw joint counterclockwise and remove it.

      Tech Tips

      Install the removed aiming screw joint to the headlight unit LH.

    6. B001YWL

      Loosen the horizontal aiming screw and remove the horizontal aiming screw joint.

      Tech Tips

      Install the removed aiming screw joint to the headlight unit LH.

  9. REMOVE LIGHT CONTROL ECU


    1. B001WR9

      Remove the 2 screws and light control ECU.

    2. B001YSC

      Disconnect the connector.

  10. REMOVE HEADLIGHT LEVELING MOTOR LH


    1. B001ZD5

      Disconnect the connector.

    2. Turn the headlight leveling motor LH counter clockwise and remove it.

      B001Z8G

  11. REMOVE HEADLIGHT LEVELING MOTOR BASE PACKING


    1. Remove the headlight leveling motor base packing from the headlight leveling motor LH.

      Note

      The packing must not be reused.