BACK DOOR REASSEMBLY

PROCEDURE


  1. INSTALL BACK DOOR DAMPER ASSEMBLY (w/ Power Back Door)


    1. B001Z3N

      When reusing the back door damper assembly:


      1. Install the back door damper assembly with the bolt.

        Torque:
        7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    2. B001YFO

      When installing a new back door damper assembly:


      1. With closing the tail gate, install a new back door damper assembly with the bolt.

        Torque:
        7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  2. INSTALL TAIL GATE STAY SUB-ASSEMBLY LH


    1. Clean the threaded surface on the vehicle body with a non-residue solvent.

    2. Apply adhesive to the threads of the screws.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    3. Using a T40 "TORX" wrench, install the 2 screws and tail gate stay.

  3. INSTALL TAIL GATE STAY SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  4. INSTALL LOWER TAIL GATE LOCK ASSEMBLY LH


    1. w/o Power Back Door:


      1. Using a T30 "TORX" wrench, install the 3 screws and lower tail gate lock assembly LH.

        Torque:
        5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. w/ Power Back Door:


      1. Using a T30 "TORX" wrench, install the 4 screws and lower tail gate lock assembly LH.

        Torque:
        5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

      2. Connect the connector.

  5. INSTALL BACK DOOR REMOTE CONTROL ASSEMBLY


    1. w/o Power Back Door:


      1. Connect the left side cable.

      2. Using a T30 "TORX" wrench, install the 2 screws and back door remote control assembly.

        Torque:
        5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. w/ Power Back Door:


      1. Connect the connector.

      2. Using a T30 "TORX" wrench, install the 2 screws and back door remote control assembly.

        Torque:
        5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  6. INSTALL LOWER TAIL GATE LOCK ASSEMBLY RH


    1. w/o Power Back Door:


      1. Connect the cable to the lower tail gate lock assembly RH.

      2. Using a T30 "TORX" wrench, install the 3 screws and lower tail gate lock assembly RH.

        Torque:
        5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. w/ Power Back Door:


      1. Using a T30 "TORX" wrench, install the 4 screws and lower tail gate lock assembly RH.

        Torque:
        5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

      2. Connect the connector.

  7. INSTALL BACK DOOR INSIDE HANDLE ASSEMBLY


    1. Install the back door handle grommet.

    2. Install the screw and back door inside handle assembly.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  8. INSTALL BACK DOOR TORSION BAR GUIDE


    1. Attach the 2 claws to install the back door torsion bar guide.

  9. INSTALL LOWER BACK DOOR TORSION BAR ASSEMBLY


    1. Install the 4 bolts and lower back door torsion bar assembly.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  10. INSTALL SPARE TIRE

  11. INSTALL REAR BUMPER ASSEMBLY


    1. for Standard:


      1. Install the rear bumper assembly Click here.

    2. w/ Towing Hitch:


      1. Install the rear bumper assembly Click here.

    3. w/ Pintle Hook:


      1. Install the rear bumper assembly Click here.

  12. INSTALL REAR LICENSE LIGHT COVER (w/ Tire Carrier)

    Click here

  13. INSTALL LICENSE PLATE LIGHT ASSEMBLY (w/ Tire Carrier)

    Click here

  14. INSTALL NO. 2 BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY (w/ Tire Carrier)

    Click here

  15. INSTALL BACK DOOR TRIM PANEL ASSEMBLY


    1. Attach the 16 clips to install the back door trim panel assembly.

    2. Install the 4 bolts.

  16. INSTALL BACK DOOR TRIM COVER RH


    1. B001ZW0

      Install the back door trim cover RH as shown in the illustration.

  17. INSTALL BACK DOOR TRIM COVER LH


    1. B001WST

      Install the back door trim cover LH as shown in the illustration.

  18. INSTALL REAR FLOOR MAT REAR SUPPORT PLATE

    Click here

  19. INSTALL BACK DOOR STAY ASSEMBLY LH

    Click here

  20. INSTALL BACK DOOR STAY ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  21. INSTALL REAR WASHER NOZZLE (w/ Rear Wiper)

    Click here

  22. INSTALL REAR SPOILER SUB-ASSEMBLY (w/ Rear Spoiler)

    Click here

  23. INSTALL BACK DOOR GLASS CHANNEL LH (w/o Power Back Door)

    Click here

  24. INSTALL BACK DOOR GLASS CHANNEL RH (w/o Power Back Door)

    Tech Tips

    Use the same procedure described for the LH side.

  25. INSTALL BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY

    Click here

  26. INSTALL LOWER BACK DOOR STOPPER


    1. Install the bolt and lower back door stopper.

  27. INSTALL CUSHION


    1. Install the 2 cushions.

  28. INSTALL LIFT GATE WEATHERSTRIP


    1. Attach the 25 clips to install the lift gate weatherstrip.

      Note

      Do not pull strongly on the lift gate weatherstrip as it may tear.

  29. INSTALL REAR TELEVISION CAMERA ASSEMBLY (w/ Parking Assist Monitor System or Rear View Monitor System)

    Click here

  30. INSTALL BACK DOOR OPENER SWITCH ASSEMBLY

    Click here

  31. INSTALL LICENSE PLATE LIGHT LENS (for Standard)

    Click here

  32. INSTALL BACK DOOR CONTROL SWITCH (w/ Power Back Door)

    Click here

  33. INSTALL BACK DOOR LOCK PROTECTOR (w/ Power Back Door)

    Click here

  34. INSTALL BACK DOOR LOCK ASSEMBLY

    Click here

  35. INSTALL BACK DOOR LOCK COVER

    Click here

  36. INSTALL REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)

    Click here

  37. INSTALL REAR WIPER MOTOR GROMMET (w/ Rear Wiper)


    1. B001ZFNE05
      Text in Illustration
      *1 MP Grease

      Apply MP grease to the entire inner surface of the rear wiper motor grommet.

      Tech Tips

      Make sure that the hole does not get clogged with grease and the grooves in the grommet are filled with grease.

    2. A01X3NYE05
      Text in Illustration
      *1 Position Mark

      Install the rear wiper motor grommet with the position mark facing upward as shown in the illustration.

  38. INSTALL REAR WIPER ARM (w/ Rear Wiper)


    1. A01WZYME03
      Text in Illustration
      *1 Wiper Arm Serration
      *2 Wiper Pivot Serration
      *3 Wire Brush

      Operate the rear wiper, and stop the rear wiper motor at the automatic stop position.

    2. Clean the wiper arm serration and wiper pivot serration with a wire brush.

    3. A01XAA1E06
      Text in Illustration
      *1 Defogger Line

      Set the head of the blade on the defogger line.

    4. Install the nut and rear wiper arm.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    5. Close the cover.

  39. INSTALL POWER BACK DOOR SENSOR ASSEMBLY LH (w/ Power Back Door)

    Click here

  40. INSTALL POWER BACK DOOR SENSOR ASSEMBLY RH (w/ Power Back Door)

    Tech Tips

    Use the same procedure described for the LH side.

  41. INSTALL REAR ASSIST GRIP REINFORCEMENT (for Face to Face Seat Type)


    1. Attach the 2 claws to install the rear assist grip reinforcement.

    2. Install the 3 bolts.

  42. INSTALL REAR HEADER SPEAKER ASSEMBLY (for 14 Speakers)

    Click here

  43. INSTALL BACK DOOR GARNISH


    1. Attach the 14 clips to install the back door garnish.

  44. INSTALL DOOR OPENING SWITCH SUB-ASSEMBLY (for Face to Face Seat Type)

    Click here

  45. INSTALL NO. 2 BACK DOOR SERVICE HOLE COVER (for Face to Face Seat Type)


    1. Connect the connector.

    2. Attach the 4 claws to install the No. 2 back door service hole cover.

  46. INSTALL ASSIST GRIP (for Face to Face Seat Type)


    1. Install the assist grip with the 2 screws.

  47. INSTALL BACK DOOR SERVICE HOLE COVER RH (w/ Power Back Door)


    1. B001VWI

      Install the back door stay plate.

    2. B001WQ3

      Pass the power back door rod through the hole of the back door service hole cover RH and install the rod with the bolt.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

    3. Move the back door to a half-open position so that the hole in the center of the back door service hole cover RH is aligned lengthwise with the power back door rod.

    4. Attach the 2 clips and install the back door service hole cover RH.

      Note

      If the back door is in a fully-open position, the power back door rod will interfere with the hole of the back door service hole cover, so do not perform this operation with the back door in a fully open position.

  48. INSTALL BACK DOOR SIDE GARNISH LH


    1. Attach the 3 clips and 2 claws to install the back door side garnish LH.

  49. INSTALL BACK DOOR SIDE GARNISH RH


    1. w/o Power Back Door:

      Tech Tips

      Use the same procedure described for the LH side.

    2. w/ Power Back Door:


      1. Attach the clip and 4 claws to install the back door side garnish RH.

  50. INSTALL CENTER STOP LIGHT ASSEMBLY

    Click here

  51. INSTALL CENTER BACK DOOR GARNISH


    1. Attach the 5 clips and 4 claws to install the center back door garnish.

  52. INSTALL LOWER BACK DOOR STOPPER CUSHION


    1. Install the 2 lower back door stopper cushions with the 4 bolts.

  53. INSTALL BACK DOOR GRIP


    1. Attach the claw.

    2. Install the back door grip with the 2 screws.

    3. Attach the 5 claws to close the cover.

  54. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  55. ADJUST REAR TELEVISION CAMERA ASSEMBLY


    1. w/o Side Monitor System:

      Click here

    2. w/ Side Monitor System:

      Click here