QUARTER WINDOW GLASS INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • A bolt without a torque specification is shown in the standard bolt chart Click here.

PROCEDURE


  1. INSTALL QUARTER WINDOW ASSEMBLY

    A01X7PTE05
    *1 CORRECT
    *2 Primer M
    *3 Adhesive
    *4 INCORRECT

    1. Using a brush or sponge, apply primer M to the exposed part of the vehicle body.

      Note


      • Allow the primer coating to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Using a brush or sponge, apply Primer G to the contact surface of the glass.

      A01X5LFE07
      Backside
      *1 Adhesive Center Line
      *2 Primer G
      Standard
      Area Specified Condition
      a 6.8 mm (0.268 in.)
      b 6.5 mm (0.256 in.)
      c 6.7 mm (0.264 in.)

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Apply adhesive to the quarter window glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

        A01X1T0E02
        Backside
        *1 Adhesive Center Line
        *2 Adhesive
        Standard
        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 6.8 mm (0.268 in.)
        d 6.5 mm (0.256 in.)
        e 6.7 mm (0.264 in.)

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the quarter window glass as shown in the illustration.

    4. Install the quarter window glass to the vehicle body.


      1. Hold the quarter window glass in place securely with protective tape or equivalent until the adhesive hardens.

        Note


        • Allow the primer coating to dry for 3 minutes or more.

        • Check the clearance between the body and glass.

      2. Lightly press the front surface of the glass to ensure a close fit.

      3. A01X2NEE29
        *1 Adhesive

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the glass rim.

        Note

        Do not drive the vehicle within the time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    5. Connect the connectors.

  2. CHECK FOR LEAKS AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  3. INSTALL ROOF HEADLINING ASSEMBLY (w/o Sliding Roof)


    1. Install the roof headlining Click here.

  4. INSTALL ROOF HEADLINING ASSEMBLY (w/ Sliding Roof)


    1. Install the roof headlining Click here.