BACK WINDOW GLASS INSTALLATION

PROCEDURE


  1. CLEAN BACK DOOR GLASS


    1. Using a scraper, remove the damaged clips, spacers and adhesive sticking to the glass.

    2. B001WI1

      Clean the outer circumference of the glass with non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Be careful not to damage the glass.

      • Even if using new glass, clean the glass with non-residue solvent.

  2. INSTALL BACK WINDOW GLASS CLIP RH


    1. Apply Primer G to the glass where the clip will be installed.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. A01XBUXE04
      Backside
      *1 Marking for Clip Pasting

      Remove the peeling paper from a new clip. Install a new clip onto the glass as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  3. INSTALL BACK WINDOW GLASS CLIP LH


    1. Apply Primer G to the glass where the clip will be installed.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. A01WZSGE04
      Backside
      *1 Marking for Clip Pasting

      Remove the peeling paper from a new clip. Install a new clip onto the glass as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  4. INSTALL NO. 1 BACK WINDOW GLASS SPACER


    1. Apply Primer G to the glass where the spacer will be installed.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. A01X663E01
      Backside
      *1 Marking for Spacer Pasting

      Remove the peeling paper from a new spacer. Install a new spacer onto the glass as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  5. INSTALL NO. 2 BACK WINDOW GLASS SPACER


    1. Apply Primer G to the glass where the spacer will be installed.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. A01X87QE04
      Backside
      *1 Marking for Spacer Pasting

      Remove the peeling paper from a new spacer. Install a new spacer onto the glass as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  6. INSTALL BACK WINDOW OUTSIDE MOULDING


    1. A01X88ME04
      Backside
      *1 Primer G

      Using a brush or sponge, coat the application area of the back window glass outside moulding with Primer G.

      Standard
      Area Specified Condition
      a 13.0 mm (0.512 in.)

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. Remove the peeling paper from 2 new back window outside mouldings. Install the 2 mouldings as shown in the illustration.

      A01X4G0E04
      Backside
      *1 R End
      Standard
      Area Specified Condition
      a 1.5 mm (0.0591 in.)
      b 1.0 mm (0.0394 in.)
      c 11.0 mm (0.433 in.)

  7. INSTALL BACK WINDOW GLASS

    A01X7DJE02
    *1 CORRECT
    *2 Primer M
    *3 Adhesive
    *4 INCORRECT

    1. Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Do not apply primer to the adhesive.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Using a brush or sponge, apply Primer G to the contact surface of the back window glass.

      A01X56QE05
      Backside
      *1 Adhesive Center Line
      *2 Primer G
      Standard
      Area Specified Condition
      a 11.0 mm (0.433 in.)
      b 8.0 mm (0.315 in.)
      c 13.0 mm (0.512 in.)
      d 5.0 mm (0.197 in.)

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Apply adhesive to the back window glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration below.

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the back window glass as shown in the illustration.

        A01X839E04
        Backside
        *1 Adhesive Center Line
        *2 Adhesive
        Standard
        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 11.0 mm (0.433 in.)
        d 13.0 mm (0.512 in.)
        e 5.0 mm (0.197 in.)

    4. Install the back window glass to the vehicle body.


      1. Hold the back window glass securely in place with tape or equivalent until the adhesive has hardened.

        Note


        • Allow the primer coating to dry for 3 minutes or more.

        • Check that the clips are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and glass.

      2. Lightly press the front surface of the back window glass to ensure that the back window glass is securely fit to the vehicle body.

      3. A01X27VE01
        *1 Adhesive

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the glass rim.

        Note

        Do not drive the vehicle within the time written in the table below.

        Minimum time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

      4. Connect the connectors.

  8. INSTALL REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)

    Click here

  9. INSTALL REAR WIPER MOTOR GROMMET (w/ Rear Wiper)

    Click here

  10. INSTALL REAR WIPER ARM (w/ Rear Wiper)

    Click here

  11. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  12. INSTALL REAR SPOILER SUB-ASSEMBLY (w/ Rear Spoiler)

    Click here

  13. INSTALL BACK DOOR GLASS CHANNEL LH

    B001Y67

    1. Attach the clip and install the back door glass channel.

  14. INSTALL BACK DOOR GLASS CHANNEL RH

    B001ZQW

    1. Attach the clip and install the back door glass channel.

  15. INSTALL BACK DOOR GARNISH

    Click here

  16. INSTALL POWER BACK DOOR MAIN SWITCH (for Face to Face Seat Type)

    Click here

  17. INSTALL NO. 2 BACK DOOR SERVICE HOLE COVER (for Face to Face Seat Type)

    Click here

  18. INSTALL ASSIST GRIP (for Face to Face Seat Type)

    Click here

  19. INSTALL BACK DOOR SIDE GARNISH LH

    Click here

  20. INSTALL BACK DOOR SIDE GARNISH RH

    Click here

  21. INSTALL CENTER BACK DOOR GARNISH

    Click here

  22. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.