WINDSHIELD GLASS INSTALLATION

PROCEDURE


  1. INSTALL WINDSHIELD GLASS STOPPER


    1. B001VQZE01
      *1 Vehicle Body
      *2 Stopper

      Install 2 new stoppers to the vehicle body as shown in the illustration.

  2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER


    1. Apply Primer G to the glass where the stopper will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Install 2 new stoppers onto the glass as shown in the illustration.

      B001ZEHE07
      Backside
      *1 Ceramic Notch
      *2 Windshield Glass
      *3 Ceramic Line
      Standard
      Area Specified Condition
      a 13.2 mm (0.520 in.)

  3. INSTALL WINDSHIELD OUTSIDE MOULDING


    1. Using a brush or sponge, coat the contact surface of the glass and moulding with Primer G as shown in the illustration.

      Note


      • Allow the primer coating to dry for 3 minutes or more.

      • Do not coat the adhesive with Primer G.

      • Throw away any leftover primer.

      B001VV5E01
      *1 Backside:

      Note

      Do not drive the vehicle for the amount of time written in the table below.

      Usage Time Frame
      Temperature Usage Time Frame
      35°C (95°F) 15 minutes
      20°C (68°F) 1 hour 40 minutes
      5°C (41°F) 8 hours

    2. Remove the peeling paper from the windshield outside moulding. Install the moulding as shown in the illustration.

  4. INSTALL WINDSHIELD GLASS ADHESIVE DAM


    1. Apply Primer G to the glass where the glass adhesive dam will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the area above the notches on the upper part of the glass.

      B001YZGE01
      Backside
      *1 Ceramic Notch
      *2 Dam Center Line

  5. INSTALL FRONT INNER WINDOW MOULDING COVER LH


    1. Using a knife, cut off the cover as shown in the illustration.

      B001ZUWE01
      *1 Cut Area
      Standard
      Area Specified Condition
      a 6.9 mm (0.272 in.)
      b 96.5 mm (3.79 in.)
      c 10.0 mm (o.394 in.)

    2. Apply Primer G to the glass where the inner window moulding cover will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Remove the peeling paper from the inner window moulding cover. Install the cover to the glass, as shown in the illustration.

      B001ZQCE02
      Backside
      *1 Ceramic Line
      *2 Ceramic Notch for ID-Plate
      Standard
      Area Specified Condition
      a 14.0 mm (0.551 in.)

  6. INSTALL WINDSHIELD GLASS


    1. B001W9OE01
      *1 Matchmark

      Position the glass.


      1. Using suction cups, place the glass in the correct position.

      2. Check that the entire contact surface of the glass rim is perfectly even.

      3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.

        Tech Tips


        • Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present.

        • When reusing the glass, check and correct the matchmark positions.

        Note

        Check that the stoppers are attached to the vehicle body correctly.

      4. Using suction cups, remove the glass.

    2. B001WAME01
      *1 CORRECT
      *2 Primer M
      *3 Adhesive
      *4 INCORRECT

      Using a brush, apply Primer M to the exposed part of the vehicle body.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Do not apply primer to the adhesive.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Using a brush or sponge, apply Primer G to the contact surface of the glass.

      B00203XE02
      Backside
      *1 Adhesive Center Line
      *2 Primer G
      Standard
      Area Specified Condition
      a 9.0 mm (0.354 in.)
      b 7.0 mm (0.276 in.)
      c 3.0 mm (0.118 in.)
      d 4.0 mm (0.157 in.)
      e 8.0 mm (0.315 in.)

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    4. B001W1YE01
      *1 Primer G

      Using a brush or sponge, coat the windshield outside moulding with Primer G as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    5. Apply adhesive to the glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the glass as shown in the illustration.

        B001XYIE02
        Standard
        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 9.0 mm (0.354 in.)
        d 3.0 mm (0.118 in.)
    6. B001ZL3E01
      *1 Matchmark

      Install the glass to the vehicle body.


      1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.

      2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.

        Note


        • Check that the stoppers are attached to the vehicle body correctly.

        • Check that the vehicle body and glass have a small gap between them.

      3. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.

        Note

        Do not drive the vehicle for the amount of time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
    7. B001YQKE01

      w/o Heated Windshield Defroster:


      1. Connect the connector A.

        Tech Tips

        w/o Heated Windshield Defroster:

        The vehicle only has connector A.

    8. w/ Heated Windshield Defroster:


      1. Connect the 3 connectors.

  7. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  8. INSTALL ROOF HEADLINING


    1. w / Sliding Roof:


      1. Return the roof headlining to its original position. Refer to the following procedures Click here.

    2. w /o Sliding Roof:


      1. Return the roof headlining to its original position. Refer to the following procedures Click here.

  9. INSTALL RAIN SENSOR TAPE (w/ Rain Sensor)

    Click here

  10. INSTALL RAIN SENSOR (w/ Rain Sensor)

    Click here

  11. INSTALL RAIN SENSOR COVER (w/ Rain Sensor)

    Click here

  12. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)

    Click here

  13. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)

    Click here

  14. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ EC Mirror)

    Click here

  15. INSTALL CENTER VISOR ASSEMBLY LH

    Click here

  16. INSTALL CENTER VISOR ASSEMBLY RH

    Click here

  17. INSTALL VISOR HOLDER

    Click here

  18. INSTALL VISOR ASSEMBLY LH

    Click here

  19. INSTALL VISOR ASSEMBLY RH

    Click here

  20. INSTALL VISOR BRACKET COVER

    Click here

  21. INSTALL MAP LIGHT ASSEMBLY

    Click here

  22. INSTALL FRONT PILLAR GARNISH LH

    Click here

  23. INSTALL FRONT PILLAR GARNISH RH

    Click here

  24. INSTALL FRONT ASSIST GRIP SUB-ASSEMBLY

    Click here

  25. INSTALL ROOF DRIP SIDE FINISH MOULDING CLIP

    B001ZZOE01
    *1 2 to 3 mm Bead of Adhesive
    *2 Adhesive

    Tech Tips

    Perform the following procedures if replacing any roof drip side finish moulding clip.

    Note

    Remove the double-sided tape where the clips will be installed on the body and clean the body with a non-residue type solvent.


    1. Apply a 2 to 3 mm (0.0787 to 0.118 in.) bead of adhesive (3M DP-105 or equivalent) to a new roof drip side finish moulding clip.

      Tech Tips

      Adhesive strength (tensile strength): 13.7 MPa (140 kgf/cm2, 1991 psi) or more when the temperature is 23°C (73°F).

    2. Apply primer to the body where the roof drip side finish moulding clip will be installed.

      Note

      Do not let the primer dry.

    3. B001WGQE01

      Install the clips to the positions on the roof panel shown in the illustration. Determine the locations and firmly press and install the roof drip side finish moulding clip after lightly applying adhesive (3M DP-105 or equivalent).

      Standard
      Area Specified Condition
      a 2.5 to 12.5 mm (0.0984 to 0.492 in.)
      b 6.5 to 16.5 mm (0.256 to 0.650 in.)
      c 0 to 6.0 mm (0 to 0.236 in.)
      d 4.0 to 10.0 mm (0.157 to 0.394 in.)

    4. Install the windshield outside moulding when 40 minutes or more have elapsed after pressing and installing the roof drip side finish moulding clip.

      Tech Tips


      • Initial hardening time: 40 minutes

      • Complete hardening time: 48 hours

  26. INSTALL NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP

    Tech Tips

    Perform the following procedures if replacing any No. 3 windshield outside moulding clip(s).


    1. Install a nose piece to an air riveter or hand riveter.

    2. Insert the mandrel part of a new No. 3 windshield outside moulding clip into the nose piece.

    3. B00200R

      Using the riveter, install the No. 3 windshield outside moulding clip(s) shown in the illustration.

      Tech Tips

      If the rivet cannot be cut, pull it once and cut it.

      Note


      • B001Y4NE50
        *1 INCORRECT
        *2 Riveter
        *3 Mandrel
        *4 CORRECT

        Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

      • B001ZSZE02
        *1 Riveter
        *2 INCORRECT
        *3 CORRECT

        Confirm that the riveter are seated properly against the moulding.

      • Do not tilt the riveter when installing the rivet to the moulding.

      • Do not leave any space between the rivet head and moulding.

      • B001YFIE02
        *1 Riveter
        *2 INCORRECT
        *3 CORRECT

        Do not leave any space between the moulding and body. Firmly hold together the 2 items while installing the rivet.

  27. INSTALL NO. 4 WINDSHIELD MOULDING PAD


    1. B001WGE

      Install the 4 new No. 4 moulding pads.

      Tech Tips

      Use the same procedure to install the 4 windshield moulding pads on the other side.

  28. INSTALL WINDSHIELD OUTSIDE MOULDING LH


    1. B001XXH

      Attach the 6 clips to install the new moulding.

    2. Remove the protective tape from the edges of the moulding.

  29. INSTALL WINDSHIELD OUTSIDE MOULDING RH

    Tech Tips

    Use the same procedure as for the LH side.

  30. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  31. INSTALL FRONT FENDER MAIN SEAL LH

    Click here

  32. INSTALL FRONT FENDER MAIN SEAL RH

    Click here

  33. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here

  34. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  35. INSTALL FRONT WIPER ARM LH

    Click here

  36. INSTALL FRONT WIPER ARM RH

    Click here