FRONT CONSOLE BOX(w/ Cool Box) REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedures for LHD and RHD vehicles.

  • The procedures listed below are for LHD vehicles.

PROCEDURE


  1. INSTALL NO. 2 COOLER EVAPORATOR SUB-ASSEMBLY


    1. B001YUI

      Install the evaporator.

  2. INSTALL NO. 1 COOLER BLOWER MOTOR SUB-ASSEMBLY


    1. B001VQD

      Attach the 4 claws to install the blower motor.

    2. Install the 2 screws.

  3. INSTALL NO. 3 COOLER THERMISTOR


    1. B001VNT

      Install the thermistor.

    2. B001Y51

      Install a new cool box insulator, as shown in the illustration.

  4. INSTALL UPPER COOLING UNIT CASE


    1. B001X40

      Attach the 2 hooks and close the case, as shown in the illustration.

    2. B00206S

      Install the cooling unit case.

  5. INSTALL LOWER COOLING UNIT CASE SUB-ASSEMBLY

    B00200A

    1. Install the lower cooling unit case with the 4 holding springs.

    2. Connect the 3 connectors.

    3. Install the screw.

  6. INSTALL LIQUID HOSE

    B001X56

    1. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler evaporator.

      Compressor oil
      ND-OIL 8 or equivalent
    2. Install the O-ring on the liquid hose.

    3. Install the liquid hose to the evaporator with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
  7. INSTALL COOLING UNIT CASE SUB-ASSEMBLY


    1. B001WHQ

      Install the air duct to the case with the 2 screws.

  8. INSTALL COOLING BOX BASE


    1. B001XJT

      Install the cooling box base with the 10 screws.

  9. INSTALL COOLING BOX BRACKET


    1. B001X4X

      Install the bracket with the 2 screws.

    2. B001Y6B

      Install the mounting bracket with the 2 screws.

  10. INSTALL NO. 2 COOLING BOX BRACKET


    1. B001WSU

      Install the bracket with the 2 screws.

    2. B001Z5C

      Install the mounting bracket with the 2 screws.

  11. INSTALL COOLER CONTROL SWITCH SUB-ASSEMBLY


    1. B001XWG

      Connect the connector.

    2. Attach the 2 claws to install the switch.

  12. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY


    1. B001W1R

      Install the amplifier with the screw.

    2. Connect the connector.

  13. INSTALL COOLING BOX ASSEMBLY


    1. B001ZY1

      Attach the 10 claws to install the cooling box.

    2. Install the 4 screws.

  14. INSTALL CONSOLE COMPARTMENT DOOR LOCK


    1. B001WNT

      Install the door lock with the 2 screws.

  15. INSTALL CONSOLE COMPARTMENT DOOR HINGE SUB-ASSEMBLY


    1. B001YPU

      Install the door hinge with the 4 screws.

    2. B001YHR

      Attach the 12 claws to install the inner door.

  16. INSTALL CONSOLE COMPARTMENT DOOR LOCK SUB-ASSEMBLY


    1. B001WRE

      Install the door lock. Then install the lower box with the 12 screws.

  17. INSTALL CONSOLE COMPARTMENT DOOR SUB-ASSEMBLY


    1. B001Z3F

      Install the door with the 6 screws.

  18. INSTALL REAR CONSOLE BOX MOUNTING BRACKET (w/o Telematics Transceiver)


    1. B001Y29

      Install the bracket with the 4 bolts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }
  19. INSTALL INSTRUMENT PANEL HOLE COVER


    1. B001XRE

      Attach the 7 claws to install the hole cover.

    2. Install the 2 screws.

  20. INSTALL REAR COOLER SWITCH HOLE COVER (w/o Rear Cooler)


    1. B001WRK

      Attach the 5 claws.

    2. Install the hole cover with the 4 screws.

  21. INSTALL AIR CONDITIONING CONTROL ASSEMBLY (w/ Rear Cooler)

    Click here

  22. INSTALL NO. 2 AIR CONDITIONING CONTROL ASSEMBLY (w/ Rear Air Conditioning System)

    Click here