FRONT CONSOLE BOX(w/ Cool Box) DISASSEMBLY

CAUTION / NOTICE / HINT

PROCEDURE

1. Click here

   REMOVE NO. 2 AIR CONDITIONING CONTROL ASSEMBLY (w/ Rear Air Conditioning System)

   Click here

2. Click here

   REMOVE AIR CONDITIONING CONTROL ASSEMBLY (w/ Rear Cooler)

   Click here

3. Click here

   REMOVE REAR COOLER SWITCH HOLE COVER (w/o Rear Cooler)

   
   
   1. 

      Remove the 4 screws.

   2. Detach the 5 claws and remove the hole cover.

4. Click here

   REMOVE INSTRUMENT PANEL HOLE COVER

   
   
   1. 

      Remove the 2 screws.

   2. Detach the 7 claws and remove the hole cover.

5. Click here

   REMOVE REAR CONSOLE BOX MOUNTING BRACKET (w/o Telematics Transceiver)

   
   
   1. 

      Remove the 4 screws and bracket.

6. Click here

   REMOVE CONSOLE COMPARTMENT DOOR SUB-ASSEMBLY

   
   
   1. 

      Remove the 6 screws and door.

7. Click here

   REMOVE CONSOLE COMPARTMENT DOOR LOCK SUB-ASSEMBLY

   
   
   1. 

      Remove the 12 screws, lower box and door lock.

8. Click here

   REMOVE CONSOLE COMPARTMENT DOOR HINGE SUB-ASSEMBLY

   
   
   1. 

      Using a moulding remover, detach the 12 claws and remove the inner door.

   2. 

      Remove the 4 screws and door hinge.

9. Click here

   REMOVE CONSOLE COMPARTMENT DOOR LOCK

   
   
   1. 

      Remove the 2 screws and door lock.

10. Click here

    REMOVE COOLING BOX ASSEMBLY

    
    
    1. 

       Remove the 4 screws.

    2. Detach the 10 claws and remove the cooling box.

11. Click here

    REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY

    
    
    1. 

       Disconnect the connector.

    2. Remove the screw and amplifier.

12. Click here

    REMOVE COOLER CONTROL SWITCH SUB-ASSEMBLY

    
    
    1. 

       Detach the 2 claws.

    2. Disconnect the connector and remove the switch.

13. Click here

    REMOVE NO. 2 COOLING BOX BRACKET

    
    
    1. 

       Remove the 2 screws and mounting bracket.

    2. 

       Remove the 2 screws and bracket.

14. Click here

    REMOVE COOLING BOX BRACKET

    
    
    1. 

       Remove the 2 screws and mounting bracket.

    2. 

       Remove the 2 screws and bracket.

15. Click here

    REMOVE COOLING BOX BASE

    
    
    1. 

       Remove the 10 screws and cooling box base.

16. Click here

    REMOVE COOLING UNIT CASE SUB-ASSEMBLY

    
    
    1. 

       Remove the 2 screws and air duct from the case.

17. Click here

    REMOVE LIQUID HOSE

    
    
    1. 

       Remove the bolt and liquid hose.

    2. Remove the O-ring from the liquid hose.

18. Click here

    REMOVE LOWER COOLING UNIT CASE SUB-ASSEMBLY

    
    

    1. Remove the screw.

    2. Disconnect the 3 connectors.

    3. Remove the 4 holding springs and lower cooling unit case.

19. Click here

    REMOVE UPPER COOLING UNIT CASE

    
    
    1. 

       Remove the cooling unit case.

    2. 

       Detach the 2 hooks and open the case, as shown in the illustration.

20. Click here

    REMOVE NO. 3 COOLER THERMISTOR

    
    
    1. 

       Remove the cool box insulator.

    2. 

       Remove the thermistor.

21. Click here

    REMOVE NO. 1 COOLER BLOWER MOTOR SUB-ASSEMBLY

    
    
    1. 

       Remove the 2 screws.

    2. Detach the 4 claws and remove the blower motor.

22. Click here

    REMOVE NO. 2 COOLER EVAPORATOR SUB-ASSEMBLY

    
    
    1. 

       Remove the evaporator.