FRONT CONSOLE BOX(w/ Cool Box) DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedures for LHD and RHD vehicles.

  • The procedures listed below are for LHD vehicles.

PROCEDURE


  1. REMOVE NO. 2 AIR CONDITIONING CONTROL ASSEMBLY (w/ Rear Air Conditioning System)

    Click here

  2. REMOVE AIR CONDITIONING CONTROL ASSEMBLY (w/ Rear Cooler)

    Click here

  3. REMOVE REAR COOLER SWITCH HOLE COVER (w/o Rear Cooler)


    1. B001WRK

      Remove the 4 screws.

    2. Detach the 5 claws and remove the hole cover.

  4. REMOVE INSTRUMENT PANEL HOLE COVER


    1. B001XRE

      Remove the 2 screws.

    2. Detach the 7 claws and remove the hole cover.

  5. REMOVE REAR CONSOLE BOX MOUNTING BRACKET


    1. B001Y29

      Remove the 4 screws and bracket.

  6. REMOVE CONSOLE COMPARTMENT DOOR SUB-ASSEMBLY


    1. B001Z3F

      Remove the 6 screws and door.

  7. REMOVE CONSOLE COMPARTMENT DOOR LOCK SUB-ASSEMBLY


    1. B001WRE

      Remove the 12 screws, lower box and door lock.

  8. REMOVE CONSOLE COMPARTMENT DOOR HINGE SUB-ASSEMBLY


    1. B001YCK

      Using a moulding remover, detach the 12 claws and remove the inner door.

    2. B001YPU

      Remove the 4 screws and door hinge.

  9. REMOVE CONSOLE COMPARTMENT DOOR LOCK


    1. B001WNT

      Remove the 2 screws and door lock.

  10. REMOVE COOLING BOX ASSEMBLY


    1. B001ZY1

      Remove the 4 screws.

    2. Detach the 10 claws and remove the cooling box.

  11. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY


    1. B001W1R

      Disconnect the connector.

    2. Remove the screw and amplifier.

  12. REMOVE COOLER CONTROL SWITCH SUB-ASSEMBLY


    1. B001XWG

      Detach the 2 claws.

    2. Disconnect the connector and remove the switch.

  13. REMOVE NO. 2 COOLING BOX BRACKET


    1. B001Z5C

      Remove the 2 screws and mounting bracket.

    2. B001WSU

      Remove the 2 screws and bracket.

  14. REMOVE COOLING BOX BRACKET


    1. B001Y6B

      Remove the 2 screws and mounting bracket.

    2. B001X4X

      Remove the 2 screws and bracket.

  15. REMOVE COOLING BOX BASE


    1. B001XJT

      Remove the 10 screws and cooling box base.

  16. REMOVE COOLING UNIT CASE SUB-ASSEMBLY


    1. B001WHQ

      Remove the 2 screws and air duct from the case.

  17. REMOVE LIQUID HOSE


    1. B001X56

      Remove the bolt and liquid hose.

    2. Remove the O-ring from the liquid hose.

  18. REMOVE LOWER COOLING UNIT CASE SUB-ASSEMBLY

    B00200A

    1. Remove the screw.

    2. Disconnect the 3 connectors.

    3. Remove the 4 holding springs and lower cooling unit case.

  19. REMOVE UPPER COOLING UNIT CASE


    1. B001XP0

      Remove the cooling unit case.

    2. B001ZKW

      Detach the 2 hooks and open the case, as shown in the illustration.

  20. REMOVE NO. 3 COOLER THERMISTOR


    1. B001Y51

      Remove the cool box insulator.

    2. B001VNT

      Remove the thermistor.

  21. REMOVE NO. 1 COOLER BLOWER MOTOR SUB-ASSEMBLY


    1. B001VQD

      Remove the 2 screws.

    2. Detach the 4 claws and remove the blower motor.

  22. REMOVE NO. 2 COOLER EVAPORATOR SUB-ASSEMBLY


    1. B001YUI

      Remove the evaporator.