HEATER WATER PUMP(w/ Viscous Heater) REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. for Standard:

      Click here

    2. w/ Winch:

      Click here

  4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    1. for Standard:

      Click here

    2. w/ Winch:

      Click here

  5. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  6. DRAIN ENGINE COOLANT

    Click here

  7. REMOVE UPPER RADIATOR SUPPORT SEAL

    Click here

  8. REMOVE NO. 3 ENGINE ROOM WIRE

    Click here

  9. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

    Click here

  10. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. B001W0W

      Loosen the hose clamp and disconnect the connector.

    2. Using a clip remover, detach the 3 clamps and remove the air cleaner cap.

  11. REMOVE NO. 1 AIR CLEANER HOSE


    1. B001W91

      Loosen the hose clamp and remove the No. 1 air cleaner hose.

  12. REMOVE INTAKE AIR CONNECTOR

    B001ZP1

    1. Disconnect the 2 connectors from the viscous heater and water temperature sensor.

    2. Using a clip remover, detach the 3 wire harness clamps.

    3. B001YA6

      Loosen the 2 hose clamps and remove the 2 bolts and intake air connector.

  13. REMOVE V-RIBBED BELT

    Click here

  14. REMOVE VANE PUMP OIL RESERVOIR ASSEMBLY

    Click here

  15. REMOVE VANE PUMP ASSEMBLY

    Click here

  16. REMOVE NO. 1 RADIATOR HOSE

  17. REMOVE NO. 2 RADIATOR HOSE

  18. REMOVE OIL COOLER HOSE (w/ Air Cooled Transmission Oil Cooler)

    Click here

  19. REMOVE FAN SHROUD WITH FAN

    Click here

  20. REMOVE RADIATOR RESERVE TANK ASSEMBLY

    Click here

  21. REMOVE RADIATOR ASSEMBLY


    1. Remove the radiator assembly Click here.

  22. REMOVE IDLER PULLEY ASSEMBLY

    B001ZR3

    1. Remove the 2 bolts and 2 idler pulleys.

  23. REMOVE VISCOUS WITH MAGNET CLUTCH HEATER ASSEMBLY

    B001Y12

    1. Disconnect the connector and detach the clamp.

    2. Using pliers, grip the claws of the clips and slide the 2 clips.

    3. Disconnect the 2 heater hoses.

    4. Remove the 2 bolts and heater assembly.

  24. REMOVE IDLER PULLEY BRACKET

    B001YXU

    1. Remove the bolt and bracket.

  25. REMOVE IDLER PULLEY BRACKET (for Belt Tension Side)

    B001WGG

    1. Remove the 3 bolts and bracket.