CONDENSER INSTALLATION

PROCEDURE

1. INSTALL COOLER DRYER

   
   

   1. 

      Using pliers, install the cooler dryer.

   2. 

      Apply a sufficient amount of compressor oil to the contact surfaces of a new O-ring and the cap.

      Compressor oil
      ND-OIL 8 or equivalent

   3. Install O-ring to the cap.

   4. 

      Using a 14 mm socket hexagon wrench, install the cap to the modulator.

      Torque:

      2.9 N*m  { 30 kgf*cm, 26 in.*lbf }

2. INSTALL COOLER CONDENSER ASSEMBLY

   
   

   1. 

      Install the cooler condenser as shown in the illustration.

3. INSTALL RADIATOR SUPPORT SUB-ASSEMBLY

   

   
   

   1. Install the radiator support with the 8 bolts.

      Torque:

      21.7 N*m  { 221 kgf*cm, 16 ft.*lbf }

      for bolt A

      9.8 N*m  { 100 kgf*cm, 7 ft.*lbf }

      for bolt B

4. INSTALL HOOD LOCK ASSEMBLY

   Click here

5. INSTALL HOOD LOCK CONTROL CABLE COVER

   Click here

6. INSTALL HOOD LOCK SUPPORT BRACE SUB-ASSEMBLY

   

   
   

   1. Install the brace with the 3 bolts and nut.

      Torque:

      21.7 N*m  { 221 kgf*cm, 16 ft.*lbf }

      for bolt

      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

      for nut

   2. Install the hood lock nut cap.

7. INSTALL OIL COOLER ASSEMBLY (w/ Air Cooled Transmission Oil Cooler)

   
   
   1. 

      *a

      Claw

      Temporarily install the oil cooler to the radiator support.

      Note

      Securely attach the 2 claws of the oil cooler into the hole of the radiator support.

   2. Install the 4 bolts in the sequence shown in the illustration.

      Torque:

      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

8. INSTALL TRANSMISSION OIL COOLER AIR DUCT (w/ Air Cooled Transmission Oil Cooler)

   

   
   

   1. Install the oil cooler air duct with the 4 bolts in the sequence shown in the illustration.

      Torque:

      4.9 N*m  { 50 kgf*cm, 43 in.*lbf }

9. INSTALL SHROUD BLOWER ASSEMBLY (w/ Rear Air Conditioning System)

   Click here

10. INSTALL LOW PITCHED HORN ASSEMBLY

    Click here

11. INSTALL HIGH PITCHED HORN ASSEMBLY

    Click here

12. CONNECT COOLER REFRIGERANT LIQUID PIPE A

    

    
    

    1. Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.

       Compressor oil
       ND-OIL 8 or equivalent

    3. Install O-ring on the liquid pipe A.

    4. Connect the liquid pipe A to the cooler condenser with the bolt.

       Torque:

       5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

       Note

       
       

       • When tightening the bolt, do not allow any tools to contact the pipe.

       • When tightening the bolt, hold a part of the pipe near the connector.

13. CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

    

    
    

    1. Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.

       Compressor oil
       ND-OIL 8 or equivalent

    3. Install O-ring on the discharge hose.

    4. Connect the discharge hose to the cooler condenser with the 2 bolts.

       Torque:

       5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

       Note

       
       

       • When tightening the bolts, do not allow any tools to contact the pipe.

       • When tightening the bolts, hold a part of the pipe near the connector.

14. INSTALL FRONT BUMPER COVER

    
    

    1. for Standard:

       Click here

    2. w/ Winch:

       Click here

15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

16. CHARGE REFRIGERANT

    Click here

17. WARM UP ENGINE

    Click here

18. CHECK FOR REFRIGERANT GAS LEAK

    Click here

19. CHECK SRS WARNING LIGHT

    Click here

20. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here