CONDENSER REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedures for LHD and RHD vehicles.

  • The procedures listed below are for LHD vehicles.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE FRONT BUMPER COVER


    1. for Standard:

      Click here

    2. w/ Winch:

      Click here

  4. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

    Click here

  5. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

    B00200D

    1. Remove the bolt and disconnect the discharge hose from the cooler condenser.

      Note


      • When removing the bolt, do not allow any tools to contact the pipe.

      • When removing the bolt, hold a part of the pipe near the connector.

    2. Remove O-ring from the discharge hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  6. DISCONNECT COOLER REFRIGERANT LIQUID PIPE A

    B001ZAK

    1. Remove the 2 bolts and disconnect the liquid pipe A from the cooler condenser.

      Note


      • When removing the bolt, do not allow any tools to contact the pipe.

      • When removing the bolt, hold a part of the pipe near the connector.

    2. Remove O-ring from the liquid pipe A.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  7. REMOVE HIGH PITCHED HORN ASSEMBLY

    Click here

  8. REMOVE LOW PITCHED HORN ASSEMBLY

    Click here

  9. REMOVE SHROUD BLOWER ASSEMBLY (w/ Rear Air Conditioning System)

    Click here

  10. REMOVE LOWER NO. 1 RADIATOR MOUNTING BRACKET

    Click here

  11. REMOVE HOOD LOCK SUPPORT BRACE SUB-ASSEMBLY

    B001ZIM

    1. Remove the 3 bolts, nut and brace.

  12. REMOVE FRONT BUMPER CENTER UPPER RETAINER


    1. for Standard:

      Click here

    2. w/ Winch:

      Click here

  13. DISCONNECT OIL COOLER ASSEMBLY (w/ Air Cooled Transmission Oil Cooler)


    1. AB60F:

      Click here

    2. A750F:

      Click here

    3. AE80F

      Click here

  14. REMOVE HOOD LOCK CONTROL CABLE COVER

    Click here

  15. REMOVE HOOD LOCK ASSEMBLY

    Click here

  16. REMOVE RADIATOR ASSEMBLY


    1. for 1UR-FE:

      Click here

    2. for 1GR-FE:

      Click here

    3. for 3UR-FE:

      Click here

    4. for 1VD-FTV:

      Click here

  17. REMOVE RADIATOR SUPPORT SUB-ASSEMBLY

    B001WSG

    1. Remove the 8 bolts and radiator support.

  18. REMOVE COOLER CONDENSER ASSEMBLY


    1. B001YNE

      Remove the cooler condenser as shown in the illustration.

  19. REMOVE COOLER DRYER


    1. B001ZX5

      Using a 14 mm socket hexagon wrench, remove the cap from the modulator.

    2. B001Y3V

      Remove O-ring from the cap.

    3. B001WSH

      Using pliers, remove the cooler dryer.