COMPRESSOR(for 1GR-FE) REASSEMBLY

PROCEDURE

1. INSTALL MAGNET CLUTCH ASSEMBLY

   

   
   

   1. Install the magnet clutch stator with the parts shown in the illustration matched.

   2. 

      Using a snap ring expander, install a new snap ring with the chamfered side facing up.

   3. Connect the connector.

   4. 

      Using a snap ring expander, install the magnet clutch rotor and a new snap ring with the chamfered side facing up.

      Note

      Do not damage the seal cover of the bearing when installing the snap ring.

   5. Install the compressor washer(s) and magnet clutch hub.

      Note

      Do not change the combination of the compressor washer(s) used before disassembly.

   6. 

      Using SST, hold the magnet clutch hub and install the bolt.

      SST

      09985-00270

      Torque:

      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

      Note

      Make sure that there is no foreign matter or oil on the compressor shaft, bolt, and clutch hub.

2. INSTALL COOLER BRACKET

   

   
   

   1. Install the cooler bracket with the screw.

   2. Attach the clamp.

3. INSPECT MAGNET CLUTCH CLEARANCE

   

   *1	Component without harness connected: (Magnet Clutch)
   *2	Battery

   
   

   1. Clamp the cooler compressor in a vise.

   2. Set the dial indicator to the magnet clutch hub.

   3. Connect the battery positive lead to terminal 3 of the magnet clutch connector and the negative lead to the ground wire. Turn the magnet clutch on and off and measure the clearance.

      Standard clearance
      0.35 to 0.60 mm (0.014 to 0.024 in.)

      If the measured value is not within the standard clearance, remove the magnet clutch hub and adjust the clearance using compressor washers to obtain the standard clearance.

      Compressor washer thickness
      0.1 mm (0.004 in.)
      0.3 mm (0.012 in.)
      0.5 mm (0.020 in.)

      Note

      Adjustment should be performed with 3 or fewer magnet clutch washers.

   4. Remove the cooler compressor from the vise.