REAR AIR CONDITIONING UNIT(w/o Heater) DISASSEMBLY

PROCEDURE


  1. REMOVE COOLING UNIT BRACKET

    B001YT9

    1. Remove the 2 screws and bracket.

  2. REMOVE REAR SIDE NO. 3 AIR DUCT

    B001YHU

    1. Remove the 2 screws and duct.

  3. REMOVE NO. 2 COOLER UNIT DRAIN HOSE

    B001ZBV

    1. Remove the screw.

    2. Detach the claw and remove the No. 2 cooler unit drain hose.

  4. REMOVE AIR CONDITIONER ACCESSORY ASSEMBLY

    B001YM4

    1. Remove the packing.

    2. B001X4RC01
      *a Bolt
      *b Screw

      Remove the bolt and 2 screws.

    3. Remove the air conditioner accessory assembly.

    4. Remove the 2 O-rings from the air conditioner accessory assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  5. REMOVE REAR COOLING UNIT EXPANSION VALVE

    B001WMS

    1. Disconnect the connector.

    2. Detach the clamp.

    3. Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and expansion valve.

  6. REMOVE BLOWER MOTOR CONTROLLER

    B001VLM

    1. Disconnect the connector.

    2. Remove the 2 screws and blower motor controller.

  7. REMOVE REAR BLOWER MOTOR

    B001ZKZ

    1. Disconnect the connector.

    2. Remove the 3 screws and blower motor.

  8. REMOVE EVAPORATOR SUB-ASSEMBLY

    B001VOQ

    1. Remove the 12 screws and rear cooling unit case LH.

    2. Remove the evaporator.

    3. B00204F

      Remove the 2 O-rings from the evaporator.

  9. REMOVE NO. 1 COOLER WIRING HARNESS SUB-ASSEMBLY