REAR AIR CONDITIONING UNIT(w/ Heater) REASSEMBLY

PROCEDURE


  1. INSTALL WIRING AIR CONDITIONING HARNESS SUB-ASSEMBLY

  2. INSTALL REAR EVAPORATOR TEMPERATURE SENSOR

    A01XBEN

    1. Attach the 2 claws to install the sensor.

  3. INSTALL EVAPORATOR SUB-ASSEMBLY

    B00204F

    1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

      Compressor oil
      ND-OIL 8 or equivalent

    2. Install the 2 O-rings to the evaporator.

    3. Install the evaporator.

    4. A01X00A

      Install the rear cooling unit case LH with the 12 screws.

  4. INSTALL BLOWER MOTOR CONTROLLER

    B001VLM

    1. Install the blower motor controller with the 2 screws.

    2. Connect the connector.

  5. INSTALL REAR BLOWER MOTOR

    A01XBDD

    1. Install the blower motor with the 3 screws.

    2. Connect the connector.

  6. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

    A01X0FB

    1. Install the radiator unit to the rear cooling unit.

    2. A01X2M1

      Install the heater clamp with the screw and attach the claw.

  7. INSTALL REAR COOLING UNIT EXPANSION VALVE

    A01X2I0

    1. Using a 4 mm hexagon wrench, install the expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

    2. Attach the clamp.

    3. Connect the connector.

  8. INSTALL AIR CONDITIONER ACCESSORY ASSEMBLY

    A01X65Z

    1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

      Compressor oil
      ND-OIL 8 or equivalent

    2. Install the 2 O-rings to the air conditioner accessory assembly.

    3. Install the air conditioning accessory assembly.

    4. Using pliers, grip the claws of the clips and slide the 2 clips.

    5. Install the bolt and 4 screws.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
    6. A01X3JL

      Install new packing as shown in the illustration.

  9. INSTALL REAR MODE DAMPER SERVO SUB-ASSEMBLY

    A01X41ZE01
    *1 Alignment Point

    1. Align the damper servo as shown in the illustration, and install it with the 2 screws.

    2. Connect the connector.

    3. A01X3LP

      Install the plate cover with the 2 screws.

  10. INSTALL NO. 2 AIR MIX DAMPER SERVO SUB-ASSEMBLY

    A01X02TE01
    *1 Alignment Point

    1. Align the damper servo as shown in the illustration, and install it with the 2 screws.

    2. Connect the connector.

  11. INSTALL REAR AIR MIX DAMPER SERVO SUB-ASSEMBLY

    A01X76DE02
    *1 Alignment Point

    1. Align the damper servo as shown in the illustration, and install it with the 2 screws.

    2. Connect the connector.

  12. INSTALL DRAIN COOLER HOSE

    B001ZBV

    1. Attach the claw to install the drain hose.

    2. Install the screw.

  13. INSTALL REAR SIDE NO. 3 AIR DUCT

    A01X85Q

    1. Install the duct with the 2 screws.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  14. INSTALL REAR SIDE NO. 2 AIR DUCT

    A01X297

    1. Install the duct with the 3 screws.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }