REAR AIR CONDITIONING UNIT(w/ Heater) INSTALLATION

PROCEDURE


  1. INSTALL REAR COOLING UNIT ASSEMBLY


    1. Install the rear cooling unit as shown in the illustration.

      B001WEN
    2. B001ZDP

      Install the 4 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    3. Connect the 2 connectors.

  2. INSTALL REAR ROOF NO. 1 AIR DUCT

    B001YV9

    1. Install the duct with the clip.

    2. B001XK1

      Attach the 2 claws to install the cooler plate.

  3. CONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY

    B001ZLU

    1. Remove the attached vinyl tape from the pipe.

    2. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the air conditioner tube and accessory assembly.

    3. Install 2 O-rings on the air conditioner tube and accessory assembly.

    4. Connect the air conditioner tube and accessory assembly.

    5. Install the 2 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    6. Connect the heater water inlet hose and heater water outlet hose.

    7. Using pliers, grip the claws of the clip and slide the 2 clips.

  4. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY LH


    1. w/Sliding Roof:

      Click here

    2. w/o Sliding Roof:

      Click here

  5. INSTALL REAR SEAT COVER CAP (w/ Rear No. 2 Seat)


    1. w/Sliding Roof:

      Click here.

    2. w/o Sliding Roof:

      Click here

  6. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

    Click here

  7. INSTALL REAR DOOR SCUFF PLATE LH


    1. w/Sliding Roof:

      Click here

    2. w/o Sliding Roof:

      Click here

  8. INSTALL REAR FLOOR MAT REAR SUPPORT PLATE


    1. w/Sliding Roof:

      Click here

    2. w/o Sliding Roof:

      Click here

  9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  10. ADD ENGINE COOLANT


    1. for 1UR-FE:

      Click here

    2. for 3UR-FE:

      Click here

    3. for 1VD-FTV:

      Click here

  11. CHARGE REFRIGERANT

    Click here

  12. WARM UP ENGINE

    Click here

  13. CHECK FOR ENGINE COOLANT LEAKS


    1. for 1UR-FE:

      Click here

    2. for 3UR-FE:

      Click here

    3. for 1VD-FTV:

      Click here

  14. CHECK FOR REFRIGERANT GAS LEAK

    Click here

  15. CHECK SRS WARNING LIGHT

    Click here

  16. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here

  17. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. for 1UR-FE:

      Click here

    2. for 3UR-FE:

      Click here

    3. for 1VD-FTV:

      Click here

  18. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. for Standard:

      Click here

    2. w/ Winch:

      Click here

  19. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    1. for Standard:

      Click here

    2. w/ Winch:

      Click here